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A hybrid reinforced sheet molding compound and its preparation method

A sheet molding compound and molding compound technology, applied in the field of composite materials, can solve problems such as poor mechanical properties and complex processes, and achieve the effects of improved mechanical properties, simple preparation process, and low cost

Active Publication Date: 2018-02-23
DONGFENG COMML VEHICLE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to overcome the problems of poor mechanical properties and complex processes in the prior art, and provide a hybrid reinforced sheet molding compound with excellent mechanical properties and simple process and its preparation method

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0023] A method for preparing the hybrid reinforced sheet molding compound, comprising the following steps in sequence:

[0024] Step 1: First mix unsaturated resin, low shrinkage additive, accelerator, initiator, crosslinking agent and release agent in proportion, then add inorganic mineral filler, whisker and carbon fiber and mix well, then add polymerization inhibitor, accelerator Thickener to obtain a resin paste;

[0025] Step 2: Firstly, the resin paste and glass fiber are mixed and calendered to obtain a hybrid sheet, and then the sheet is crimped, packaged, marked, weighed, and put into storage for thickening to obtain a hybrid reinforced sheet molding compound.

[0026] In the second step, the thickening temperature is 35-45° C., and the thickening time is 35-45 hours.

[0027] The glass fiber is an alkali-free untwisted glass fiber with a length of 25 to 26 mm, the carbon fiber is a chopped carbon fiber with a length of 1 to 3 mm, and the whiskers are potassium tita...

Embodiment 1

[0033] A hybrid reinforced sheet molding compound, its raw material composition and weight ratio are: glass fiber 20, carbon fiber 0.6, whisker 0.5, unsaturated resin 10, low shrinkage additive 8, accelerator 0.5, initiator 0.2, crosslinking Agent 0.5, polymerization inhibitor 0.06, release agent 0.8, thickener 0.5, inorganic mineral filler 34, wherein, described glass fiber is the alkali-free untwisted glass fiber of length 25~26mm, and described carbon fiber is the length is 3mm chopped carbon fiber, the whisker is potassium titanate whisker, the unsaturated resin is o-phthalic unsaturated resin, the low-shrinkage additive is flame-retardant epoxy vinyl resin, and the accelerator is Orthophthalic pre-acceleration resin, the initiator is tert-butyl peroxybenzoate, the crosslinking agent is styrene, the polymerization inhibitor is p-benzoquinone, and the mold release agent is stearic acid, so The thickener is magnesium oxide, and the inorganic mineral filler is Shuangfei powder....

Embodiment 2

[0040] Step is with embodiment 1, and difference is:

[0041] The raw material composition and weight ratio of the sheet molding compound are: glass fiber 25, carbon fiber 1, whisker 1, unsaturated resin 15, low shrinkage additive 11, accelerator 1.5, initiator 0.35, crosslinking agent 1, Inhibitor 0.08, release agent 1.1, thickener 0.7, inorganic mineral filler 20, the carbon fiber is a chopped carbon fiber with a length of 2mm, the whisker is magnesium sulfate whisker, and the inorganic mineral filler is calcium carbonate .

[0042] In step 2, the thickening temperature is 38° C., and the thickening time is 45 hours.

[0043] The performance testing results of the sheet molding compound prepared in this embodiment are as follows:

[0044] Density 1.81g / cm 3 , tensile strength 111MPa, flexural strength 215MPa, flexural modulus 11.8GPa, impact strength 195kJ / m 2 .

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Abstract

The invention provides hybrid reinforced sheet molding compound. The hybrid reinforced sheet molding compound is prepared from the following raw materials in parts by weight: 10 to 27 parts of glass fiber, 0.1 to 1 part of carbon fiber, 0.1 to 2 parts of whisker, 10 to 15 parts of unsaturated polyester resin, 8 to 11 parts of low shrinkage additive, 0.5 to 1.5 parts of accelerant, 0.2 to 0.35 part of initiator, 0.5 to 1 part of cross-linking agent, 0.06 to 0.08 part of polymerization inhibitor, 0.8 to 1.1 parts of releasing agent, 0.5 to 0.7 part of thickening agent and 20 to 45 parts of inorganic mineral filler, wherein the crystal whisker is at least one of zinc oxide whisker, magnesium sulfate whisker and potassium titanate whisker; during preparation, the unsaturated polyester resin, whisker, carbon fiber and various additives are mixed to obtain resin paste, then the resin paste and the glass fiber are mixed and rolled into a sheet material, and then the sheet material is put into storage for being thickened. By using the design, not only can the mechanical performance be improved, but also the preparation process is simple.

Description

technical field [0001] The invention relates to a composite material, in particular to a hybrid reinforced sheet molding compound and a preparation method thereof, which are suitable for improving mechanical properties and simplifying the preparation process. Background technique [0002] Sheet molding compound (SMC) is an important reinforced thermosetting plastic. Due to its high performance, simple molding process, large-scale production and A-level surface, it has been widely used in automobile spoilers, rear skirts, Valve chamber cover, oil pan and other components. Currently, the reinforcement materials used for SMC are mainly chopped glass fibers. In order to adapt to more severe working conditions, it is necessary to improve the rigidity and strength of SMC products. High-performance carbon fibers (CF) can be used to replace part or all of glass fibers to prepare SMC composites reinforced by glass fibers and carbon fibers. [0003] Chinese patent: Authorized announ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L101/00C08L63/10C08K13/04C08K7/14C08K3/26C08K3/34C08K7/04C08K5/09
CPCC08L101/00C08L2205/025C08L2205/03C08L63/10C08K13/04C08K7/14C08K2003/265C08K7/04C08K5/09C08K2003/222C08K3/34
Inventor 郑琴杨丹张运东
Owner DONGFENG COMML VEHICLE CO LTD