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A coiling angle control mold and its manufacturing method

An angle control and plate rolling technology, applied in the direction of manufacturing tools, forming tools, metal processing equipment, etc., can solve the problems of unsatisfactory requirements, long processing cycles, waste of resources, etc., to improve forming quality, reduce processing costs, and reduce labor. the effect of strength

Active Publication Date: 2017-11-28
MCC5 GROUP SHANGHAI CORPORATION LIMITED
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the coiling process of steel structures, it is necessary to set out the angles of the components before they enter the coiling machine in many places, and it is necessary to ensure that there is no deviation in the angles of the components at all times during the coiling process. After the arc rolling is completed, lofting often occurs The deviation of the error and the deviation of the components during the rolling process leads to a large deviation from the actual required radian and angle. The flame secondary molding must be performed after the rolling is completed. The effect after the completion is usually affected by the uniformity of heating. Affected by many factors such as the strength of the workers, the processed components have large deviations and are not uniform, which affects the appearance quality
[0003] At present, domestic steel structure manufacturers basically adopt the above-mentioned processing methods, because most of the steel structures are non-standard equipment. In the early stage of the steel structure in my country, other molds were rarely used for processing, and manual lofting was used. The whole project is monitored, which causes many disadvantages, such as long processing cycle and serious waste of resources
There is also the most important disadvantage, that is, with the development of the current society, people have higher and higher requirements for appearance quality, and this lofting processing method cannot meet the requirements at all.
[0004] Therefore, there are above-mentioned inconveniences and problems in the known coiling plate lofting processing method.

Method used

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  • A coiling angle control mold and its manufacturing method
  • A coiling angle control mold and its manufacturing method
  • A coiling angle control mold and its manufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0034] The plate rolling angle control mold of the present invention includes a plate rolling machine, a positioning lower die and a positioning upper die, and the plate rolling machine is mainly a power device.

[0035] figure 1 It is a structural schematic diagram of a positioning upper mold according to an embodiment of the present invention, figure 2 for figure 1 side view. As shown in the figure, the positioning upper mold is a detachable steel plate with a fixed angle. The size of the positioning upper mold should match the slot size of the lower mold, so that the positioning upper mold can be inserted into the corresponding angle of the positioning lower mold. in the slot. The material of the positioning upper mold is NM450.

[0036] see now image 3 and Figure 4 , image 3 It is a structural schematic diagram of a positioning lower mold according to an embodiment of the present invention, Figure 4 for image 3 side view. As shown in the figure, the positio...

Embodiment 2

[0038] In order to ensure the precision of the mould, the manufacturing method of the coiling angle control mold of the present invention is characterized in that the mold is processed by machining, and is characterized in that it comprises the following steps:

[0039] a. According to the design principle, the positioning lower mold is first made, using a rectangular steel plate with a thickness of 120mm. The positioning lower mold is machined, and the steel plate is slotted in the direction of 45°. First, the slot size is 16mm*95mm, and then the machine tool The upper is processed with a milling cutter, and the size after machining is 20mm*1000mm; the material of the positioning lower die is Q345B.

[0040] b. The material of the positioning upper die is NM450, the angle needs to be consistent with the positioning lower die, and the size must be consistent with the slotting size of the lower die. The steel plate blanking size is 25mm*205mm*1005mm, and the final size after pro...

Embodiment 3

[0042] At present, many domestic building structures are changed from concrete structures to steel structures. In order to increase strength and aesthetics, some commonly used concrete structures are gradually replaced by steel structures. Schematic diagram of the steel structure spiral staircase.

[0043] Figure 7 It is a structural schematic diagram of a steel structure spiral staircase made of a steel plate rolled by a mold controlled by a rolling plate angle. Depend on Figure 7 It can be seen that the ladder beam of the spiral staircase rotates upward, and is welded into a box shape after the steel plate is rolled. Therefore, the coiling angle control mold of the present invention can set a corresponding angle according to the characteristics of the coiling. The beam rotation is determined, and the mold can still adjust the angle.

[0044] The use method of the coiling angle control mold of the present invention adopts the operating parameters of the coiling machine l...

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Abstract

A plate bending angle control mold is used for the angle control of the plate during the plate coiling process. The degree of angle control is set according to the design requirements, including the plate bending machine, the positioning lower mold and the positioning upper mold. The plate bending machine mainly provides power The device is characterized in that: the positioning lower die is a rectangle, or the thickness of the square is 100-120mm steel plate, which is slotted by drilling and flame cutting, and milled to the slot size, and is welded and fixed on the plate rolling machine during use. On the steel plate on the platform; the positioning upper die is a detachable steel plate with a fixed angle, the size of the positioning upper die should be consistent with the slot size of the lower die, so that the positioning upper die can be inserted into the corresponding opening of the positioning lower die. angle in the slot. The coil angle control die and the manufacturing method thereof of the invention have the advantages of improving efficiency, reducing labor intensity of workers, improving the forming quality of the coil plate, the one-time product qualification rate reaching 100%, saving energy, saving manpower and reducing processing costs.

Description

technical field [0001] The invention relates to a mold and a manufacturing method thereof, in particular to a coiling angle control mold and a manufacturing method thereof. Background technique [0002] During the coiling process of steel structures, it is necessary to set out the angles of the components before they enter the coiling machine in many places, and it is necessary to ensure that there is no deviation in the angles of the components at all times during the coiling process. After the arc rolling is completed, lofting often occurs The deviation of the error and the deviation of the components during the rolling process leads to a large deviation from the actual required radian and angle. The flame secondary molding must be performed after the rolling is completed. The effect after the completion is usually affected by the uniformity of heating. Affected by many factors such as the strength of the workers, the processed components have large deviations and are not ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D37/10B21D5/06B21D37/20
Inventor 刘志会
Owner MCC5 GROUP SHANGHAI CORPORATION LIMITED