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Full-hydraulic electric stacking forklift

An electric stacker, full hydraulic technology, applied in the field of stacker, can solve the problems of narrow high-efficiency area of ​​motor, low power factor of AC motor, decrease of discharge current capacity of lead-acid battery, etc., so as to improve discharge capacity efficiency and reduce hydraulic pressure. System noise, the effect of avoiding throttling speed loss

Inactive Publication Date: 2016-06-01
上海市闸北区物流工程技术研究所
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1) Large starting current;
[0004] 2) Large climbing current (requires 2 to 3 times the rated current);
[0005] 3) AC motors have defects such as low power factor, low efficiency at low speed, and narrow high-efficiency zone of the motor;
[0006] 4) The cost of imported control drives is high;
[0008] 6) Multiple motors start and run repeatedly at the same time, resulting in superimposed starting and running high currents, which reduces the discharge current capacity of the lead-acid battery by 40%, resulting in increased operating costs, prolonged charging time, and reduced vehicle loading and unloading efficiency;
[0009] 7) Ordinary electric forklifts control the descending speed of the goods through the throttling of the valve when the goods are dropped. The deterioration of the oil will affect the reliability and working efficiency of the hydraulic components. At the same time, the use cost will increase due to the need to replace the hydraulic oil.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment approach

[0047] The conception, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings, so as to fully understand the purpose, characteristics and effects of the present invention.

[0048] A full hydraulic electric stacker of the present invention is composed of a storage battery 1 for a power source, a microcomputer controller 2, a control mechanism 21, an electric motor 3, a hydraulic pump 4, a hydraulic oil tank 10, a vehicle working device, a traveling device, and a lifting device , travel speed limiting device, potential energy recovery device and wheels. The basic working principle of the present invention is: the rotation of the electric motor is driven by the storage battery, and the hydraulic pump is driven by the electric motor to work. 31, the oil circuit 2-4 and the oil pipe 35 of the oil pump 33, the oil pipe 33, the traveling reversing valve 13 are directly connected with the oil tan...

Embodiment 1

[0050] This embodiment is a basic structure, see figure 2 shown. There is no special description in each embodiment of the present invention, and the reversing valves used are all three-position four-way valves. In the embodiment (note: the second and third embodiments are also the same), the walking manual reversing valve 13 is positioned by a steel ball, and the lifting manual reversing valve 14 is positioned by a spring. The walking acceleration is realized by the potentiometer 14d of the rotating handle 14b; and the lifting acceleration is realized by the manual potentiometer 14d on the handle 14b.

[0051] (1) Operation of the running gear:

[0052] 1. Run in forward direction:

[0053] When the direction handle 27 is pressed according to the direction of the arrow 29; the walking manual reversing valve 13 is placed in the "forward" position; The handle 13d rotates to send an acceleration signal to the microcomputer controller 2, and the microcomputer controller 2 ou...

Embodiment 2

[0068] This embodiment is an improvement on the basis of Embodiment 1, adding the function of recycling the heavy load potential energy drop, see image 3 shown. This embodiment is also realized through the control of the walking manual reversing valve 13 and the lifting manual reversing valve 14. Since the basic structure is the same, the repeated parts will not be repeated. The difference between the present invention and the first embodiment is: 1) The regeneration solenoid valve 9 and the one-way valve 11 are connected in parallel, and connected between the oil cylinder 18 and the oil tank 10 through the pipeline 19 and the lifting manual reversing valve 14 passage 2-4 . 2) Add a pressure sensor 26 for controlling the regeneration solenoid valve 9 .

[0069] Lifting device operation:

[0070] 1. Cargo lifting operation;

[0071] When the lifting manual reversing valve 14 is in the "lift" position, the walking manual reversing valve 13 is in the middle position (at the ...

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PUM

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Abstract

The invention relates to a stacking forklift, in particular to a full-hydraulic electric stacking forklift. The full-hydraulic electric stacking forklift is mainly used for carrying, lifting and stacking goods. The invention is realized as follows: the full-hydraulic electric stacking forklift comprises a storage battery, a micro-computer controller, a motor, a hydraulic pump and a fuel tank, wherein the storage battery is a power source and provides power for a microprocessor and the motor; the motor is in driving connection with the hydraulic pump; and the hydraulic pump provides power for a hydraulic motor and an oil cylinder; and the full-hydraulic electric stacking forklift is characterized by further comprising a speed limiting valve, a forklift walking loop, a heavy-load potential energy recycling loop and a light-load potential energy releasing loop. The full-hydraulic electric stacking forklift has the advantages that only one motor, one controller and a variable displacement hydraulic system are used to implement walking, lifting, heavy-load potential energy recycling and light-load potential energy releasing of the forklift. By the combined type fuel tank, mechanical and electrical integrated oil-cooling type mounting is realized, electrical elements are not in contact with air, noises of a hydraulic system are reduced effectively, and functions of watertightness, explosion proofing and cooling are fulfilled.

Description

technical field [0001] The invention relates to a stacker, in particular to a fully hydraulic electric stacker. Background technique [0002] Most of the non-highway mobile equipment and electric engineering vehicles sold and used in the market, including stacking electric vehicles, mostly use internationally popular three-phase AC asynchronous induction motors (AC motors) for their walking, lifting and tilting devices, but these equipment and vehicles with the following defects: [0003] 1) Large starting current; [0004] 2) Large climbing current (requires 2 to 3 times the rated current); [0005] 3) AC motors have defects such as low power factor, low efficiency at low speed, and narrow high-efficiency zone of the motor; [0006] 4) The cost of imported control drives is high; [0007] 5) Potential-free regenerative feedback technology for vehicles; [0008] 6) Multiple motors start and run repeatedly at the same time, resulting in superimposed starting and running ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B66F9/22
CPCB66F9/22
Inventor 彭昌宗萧子渊陈树国
Owner 上海市闸北区物流工程技术研究所
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