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Triangular pipe wall blade type static mixer

A static mixer, triangular tube technology, applied in the direction of fluid mixer, mixer, chemical instruments and methods, etc., can solve the problems of complex mixing element structure, large pressure drop in the mixing process, complex processing, etc., and achieve low resistance, The effect of saving energy consumption and simple blade structure

Inactive Publication Date: 2016-06-15
NANJING FORESTRY UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The structure of other types of mixing elements (SMV, SMK, SMXL, ISG, IS50, SMR, screw) is relatively complicated. Although the mixing effect is good, the pressure drop during the mixing process is large, and for higher concentration, higher viscosity or Fibrous fluids are prone to clogging during the mixing process; among them, IS50 type spiral structure, complex processing, easy clogging, etc. are more obvious
[0013] The common deficiencies that the above ten types of static mixers have are: one, various mixing elements for fluids such as pulp fibers are easy to hang slurry on the inflow direction of the slurry fibers of the element, or do not hang slurry for the screw helical element but Blockage occurs. For higher concentrations, these two situations are more obvious, thus causing trouble; second, various mixing elements need to be specially processed (not drawn from the static mixer wall itself), and the processing is relatively complicated; The third is that during the forward process of the fluid, except for the division (splitting) and confluence, the rotation angles of the axially adjacent groups of components are basically fixed (such as KSM, low pressure, IS45, and CT are 90°; the rest do not have rotation angles)

Method used

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  • Triangular pipe wall blade type static mixer
  • Triangular pipe wall blade type static mixer
  • Triangular pipe wall blade type static mixer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Depend on figure 2 and image 3 It can be seen that the basic unit section is composed of a round tube and three triangular tube wall blades welded on its inner wall. The solid line part in the figure is the blade, and the dotted line or dotted line part is the round tube; the right figure is the axonometric view of the left figure (viewed from right to left).

[0049] The production of leaves see Figure 4 , each blade is taken from the circumscribed circular tube; when making, take a section of circular tube (determine the height of the tube according to the design size of the blade), and cut it on the tube wall according to the dotted line to form a vertical plane 3; Scribing cuts to form arc surface 4 (arc surface 4 is kept perpendicular to the wall of the tube), and remains perpendicular to the axis to form bottom surface 5. The length of the bottom surface depends on the blade angle and size of the design; vertical surface 3 is at right angles to bottom surface...

Embodiment 2

[0054] In the process of engineering design and specific implementation, the following aspects should be grasped:

[0055] (1) The static mixer created by the present invention is based on the basic unit section in use, and each (or every two) unit sections are processed with flanges at both ends, and each (or each group) of mixing units is connected by flanges, The blade rotation of adjacent unit sections or adjacent mixing units can be changed to reverse stagger.

[0056] (2) Determine the size of the blade according to the characteristics and concentration of the main fluid material to be mixed, as well as the type and amount of the mixed material. leaf size finger Figure 5 In "the length of the vertical surface 3 and the arc length of the arc surface 5", the ratio of the lengths of the two determines the "length of the surface 4" and "the angle formed by the surface 4 and the surface 3" (also used in blade manufacturing and processing) Called the cutting angle α). Amon...

Embodiment 3

[0060] Experimental device: in order to measure the present invention to create static mixer effect by experiment, set up as Figure 15 experimental device. Figure 4 is the tested static mixer unit, and each mixer uses 2 unit sections. 1 is a stainless steel water tank; 2 is a small medium-concentrated slurry pump; 3 is a flow meter; 5 is a valve; 6 is a pressure gauge. It mainly measures the pressure drop, flow rate change and distribution of fluid materials passing through the mixing unit, and the slurry hanging situation. The static mixer unit to be tested adopts two kinds, one is a mixer with 2 unit sections created by the present invention; the other is a standard static mixer—Kenics static mixer with 2 sets of mixing unit elements. The material is plexiglass, customized processing.

[0061] The purpose of the experiment: to compare the pressure, flow rate change and distribution, and slurry hanging of the two mixers.

[0062] Experimental conditions: The material use...

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PUM

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Abstract

The invention discloses a triangular pipe wall blade type static mixer.The triangular pipe wall blade type static mixer comprises a unit section cylinder and blades fixedly installed on the inner wall of the cylinder.The blades are triangular pipe wall blades formed by cutting the cylinder, and the three triangular pipe wall blades are evenly distributed on the inner wall at 120 degrees and are used for separating fluid materials into three rough incompletely-cutoff zones.The triangular pipe wall blade type static mixer is good in mixing effect, easy to manufacture, capable of saving energy, not likely to hook fiber fluid materials and convenient to clean.

Description

technical field [0001] The invention relates to a static mixer, in particular to a triangular tube wall blade type static mixer. Background technique [0002] Background: In many industrial production and related fields, such as process production and wastewater treatment with fluid materials as processing objects, in addition to the main fluid materials, auxiliary materials and other chemicals must be added. With the continuous improvement of product variety and quality performance requirements in various industries and the development of science and technology, there are more and more auxiliary additives in terms of quantity and type. Therefore, some kind of mixing device or equipment must be used to realize the mixing of liquid-liquid, gas-liquid and other multiphase flows. In industrial production, the equipment that uses the turbulent mixing mechanism to realize these multiphase flow mixing mainly includes mechanical stirring mixing reactors, jet mixers, jet mixers, im...

Claims

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Application Information

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IPC IPC(8): B01F5/06
CPCB01F25/4314
Inventor 皮成忠张放李金苗曹云峰
Owner NANJING FORESTRY UNIV
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