Triangular pipe wall blade type static mixer
A static mixer, triangular tube technology, applied in the direction of fluid mixer, mixer, chemical instruments and methods, etc., can solve the problems of complex mixing element structure, large pressure drop in the mixing process, complex processing, etc., and achieve low resistance, The effect of saving energy consumption and simple blade structure
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Example Embodiment
[0047] Example 1:
[0048] Depend on figure 2 and image 3 It can be seen that the basic unit section consists of a circular tube and three triangular tube wall blades welded on its inner wall. The solid line part in the figure is the blade, and the dotted line or dot-dash line part is the circular tube; the right figure is the axonometric view of the left figure (viewed from right to left).
[0049] For the production of leaves, see Figure 4 , the material of each blade is taken from the circumscribed circular tube; when making, take a section of circular tube (determine the tube height according to the design size of the blade), and cut it on the tube wall according to the dotted line to form a vertical plane 3; The arc surface 4 is formed by scribe cutting (the arc surface 4 is kept perpendicular to the cylinder wall surface), and the bottom surface 5 is formed by keeping it perpendicular to the axis. The length of the bottom surface depends on the designed blade angle...
Example Embodiment
[0053] Example 2:
[0054] In the process of engineering design and specific implementation, the following aspects should be grasped:
[0055] (1) The static mixer created by the present invention is based on the basic unit section in use, and flanges are machined at both ends of each (or every two) unit section, and each (or each group) mixing unit is connected by flanges, The blade rotation of adjacent unit nodes or adjacent mixing units can be changed to reverse stagger.
[0056] (2) Determine the size of the blade according to the characteristics and concentration of the main fluid material to be mixed, as well as the type and mixing amount of the external material. leaf size Figure 5 In "the length of the vertical surface 3 and the arc length of the arc surface 5", the ratio of the two lengths determines the "length of the surface 4" and "the angle formed by the surface 4 and the surface 3" (also used in the blade manufacturing process). is called the cutting angle α)...
Example Embodiment
[0059] Example 3
[0060] Experimental device: In order to determine the effect of the static mixer created by the present invention through experiments, such as Figure 15 experimental device. Figure 4 is the static mixer unit under test, and each mixer uses 2 unit sections. 1 is a stainless steel water tank; 2 is a small medium and thick slurry pump; 3 is a flow meter; 5 is a valve; 6 is a pressure gauge. It mainly measures the pressure drop, flow rate change and distribution and slurry hanging of the fluid material passing through the mixing unit. There are two types of static mixer units to be tested, one is a mixer with 2 unit sections created by the present invention; the other is a standard static mixer - Kenics static mixer with 2 sets of mixing unit elements. The material is plexiglass, customized processing.
[0061] The purpose of the experiment is to compare the pressure, flow rate change and distribution of the two mixers and the situation of hanging pulp.
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