There are deficiencies in the purchase of this separate multi-step flanging method: 1. It needs three times of heating and three times of molding, which not only wastes energy, but also has low work efficiency; When forming on the mold, the temperature of the pipe material changes greatly, and it is also affected by the ambient temperature
Therefore, when flanges or flanging are formed on the end faces of pipes and fittings, flanging cracks are prone to occur, and it is difficult to ensure quality
3. Due to the separation and multi-
step method, it is difficult to match the temperature of the pipe flanging and the deformation force applied during the flanging. It is easy to appear uneven thickness of the flanging mouth
[0004] Second, the existing
structural type that adopts the flanging looper
flange is that the flanging short joint of the flanging mouth formed by the
injection molding machine is inserted into the looper
flange, and then hot-melt welded on the pipe port, and then made The surrounding is fully welded and formed. This kind of
processing is time-consuming and laborious, and the processing quality is often not guaranteed.
However, there are the following disadvantages: 1. The weld is generally welded on one side, the inner and outer walls cannot be formed on both sides, and the quality of
welding is unreliable; 2. It must be a skilled worker, and the cost is high; 3. The surface of the
welding connection point must be wiped clean when
welding , so the product connection must be welded indoors to ensure the welding quality; 4. The equipment investment is high and the volume and weight are large, often the construction site cannot meet the above
process requirements, and the site generally does not have pipeline solder joint flaw detection
testing equipment. If it is poor, it will cause the pipe and
flange to fall off under the state of conveying pressure flow
[0005] Third, at present, the connection between PE pipes needs to be connected by hot-melt
butt welding. The
butt joint can only be directly heated and welded at the pipe end. The thickness of the welded joint is actually only a few millimeters thick, and the welding requirements for the construction process are relatively high.
The
disadvantage is that during welding, the operating pressure and temperature need to be very emphasized. Excessive force or high temperature will cause excessive melting of the pipe, and uneven weld bumps and seams will easily occur on the inner wall of the pipe, resulting in shrinkage and flow path. It becomes smaller, and at the same time, it is easy to produce defect areas of piled materials. After a long period of time, it is bound to form a dead angle at the hot-melt welding point and cause pipeline blockage
Disadvantages: 1. The welding quality is not easy to check, and it is easily affected by factors such as climate, environment, and human factors; 2. The investment in equipment is high and the volume and weight are large; 3. It is only suitable for the butt connection of pipe diameters larger than 110mm, and small diameters cannot Implement butt jointing; 4. The length of the processed pipe is limited by the tool; 5. The hot-melt
butt joint connection is a fusion connection (also a rigid connection), and once it faces an earthquake, the fracture of the connection end is very serious, and the
dislocation is easy to break
Disadvantages: 1. The welding quality is not easy to check, and it is easily affected by climate, environment, human factors and other factors; 2. The investment in equipment is high and the volume and weight are large; 3. It is only suitable for butt joints with pipe diameters larger than 110mm, and small diameters cannot be used for butt joints ; 4. The length of the processed pipe is limited by the tool, and the length can only be about a dozen centimeters, which is difficult to promote and use in a large area