Steel wire water bathing and air cooling quenching unit

An air-cooled quenching and water bath technology, applied in quenching devices, heat treatment equipment, furnaces, etc., can solve the problems of no belt device, time, and quenching length, the speed of cooling is difficult to control, and the wire is broken, so as to improve the stability, Improve the effect of water bath quenching

Active Publication Date: 2016-07-27
ZHANGJIAGANG DONGHANG MACHINERY
View PDF7 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The isothermal water bath quenching unit for steel wire generally includes an upper quenching tank and a lower liquid storage tank. The quenching liquid is stored in the liquid storage tank and is circulated to the upper quenching tank. This isothermal water bath quenching unit has the following disadvantages: 1. The current upper Quenching tanks are only suitable for quenching steel wires with larger diameters, and steel wires with smaller diameters are more sensitive to temperature. The current upper quenching tanks are difficult to control the quenching time, quenching length, and cooling speed. When the quenching liquid flows in the upper quenching tank, the liquid level fluctuates relatively large, and the contact between the steel wire and the quenching liquid is not uniform enough, resulting in uneven cooling of the steel wires, resulting in uneven quality of the steel wires, and even due to the uneven cooling of the steel wires with smaller diameters. 2. In addition, the current upper quenching tank cannot produce steel wires of different quenching specifications at the same time; 3. When the steel wire is quenched in the upper quenching tank, it is generally in a relatively open state, and some baffles are used for heat preservation and The temperature control effect is not obvious. After the steel wire

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Steel wire water bathing and air cooling quenching unit
  • Steel wire water bathing and air cooling quenching unit
  • Steel wire water bathing and air cooling quenching unit

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0040] The present invention will be further described in detail below through specific embodiments.

[0041] Such as figure 1 As shown, a steel wire water bath and air cooling quenching unit includes a water bath quenching unit and an air cooling quenching unit, and the air cooling quenching unit is arranged downstream of the water bath quenching unit and connected to each other. The following is a detailed description of the water bath quenching unit and the air-cooling quenching unit.

[0042] Such as Figure 2 to Figure 7 As shown, a steel wire water bath quenching unit includes an upper quenching tank and a liquid storage tank 3 below the upper quenching tank. The upper quenching tank includes a quenching tank body 1 at an upper part and a liquid injection tank body 2 at a lower part, The upper part of the quenching tank body 1 is provided with a water bath heat-preserving cover 14, the upper part of the quenching tank body 1 is provided with a steel wire running channel that ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a steel wire water bathing and air cooling quenching unit which comprises a water bathing quenching unit body and an air cooling quenching unit body. The air cooling quenching unit body is arranged on the downstream portion of the water bathing quenching unit body, and the air cooling quenching unit body and the water bathing quenching unit body are in mutual linkage. The water bathing quenching unit body is provided with a plurality of water baths, the length of the water baths is controlled through movable baffles capable of moving, and accordingly the water bathing quenching time for steel wires is controlled. The air cooling quenching unit body can control the temperature independently and intelligently, and the influences of the environment temperature on air cooling are reduced. According to the water bathing and air cooling quenching unit, the quenching time and quenching length can be adjusted freely, and products with different specifications and strengths can be produced at the same time; and in addition, the water bathing and air cooling quenching unit can control the temperature independently, so that the steel wires are quenched within the required quenching temperature range all the time, the quenching effect of the steel wires is improved, and the stability of mechanical properties of the steel wires is guaranteed.

Description

Technical field [0001] The invention relates to a steel wire water bath and air cooling quenching unit, which is used for isothermal water bath quenching and air cooling quenching of steel wires. Background technique [0002] Steel wire isothermal water bath and air cooling quenching is a heat treatment process of immersing steel wire in an aqueous solution containing high molecular polymer for continuous rapid cooling, rapid air cooling, air cooling and heat preservation. In order to achieve this goal, the steel wire must first be heated to a completely austenite crystal structure before quenching and quenching in an isothermal water bath and unequal temperature air, and the austenite crystal structure 7-8 grain size is obtained. The purpose of steel wire isothermal water bath and unequal temperature air cooling and quenching is to obtain uniform and fine sorbite crystal structure, and then obtain higher strength, toughness and good plasticity. After the steel wire is heated at...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C21D1/63C21D1/62C21D9/573C21D11/00
CPCC21D1/62C21D1/63C21D9/0062C21D9/5732C21D11/005
Inventor 马德凡
Owner ZHANGJIAGANG DONGHANG MACHINERY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products