A Judgment Method for Slipping and Broken Steel Bar on High-speed Wire Rod

A high-speed wire rod and steel bar technology, which is applied in rolling mill control devices, metal rolling, manufacturing tools, etc., can solve the problems of long time, time-consuming and labor-intensive processing of production failures, and reduce the time for processing steel bars and the reduction of troubleshooting. time, the effect of reducing incoming materials

Active Publication Date: 2018-08-24
JIANGSU YONGGANG GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Aiming at the problem that steel bars cannot enter the high-speed rolling mill when rolling large-size wire rods, resulting in long production fault processing time, time-consuming and labor-intensive problems, the purpose of the present invention is to provide a high-speed wire rod with high judgment accuracy and reduce fault processing time. Judgment method for steel bar slipping and breaking

Method used

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  • A Judgment Method for Slipping and Broken Steel Bar on High-speed Wire Rod
  • A Judgment Method for Slipping and Broken Steel Bar on High-speed Wire Rod

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1: as figure 1 Shown is a judging system for slipping and breaking of steel bars on high-speed wire rods. The judgment system is installed on the production line of the high-speed wire rod workshop. The production line of the high-speed wire rod workshop is composed of a first group of water tanks, a finishing mill, The first group of water tanks, the reducing and sizing unit, the third group of water tanks, the intelligent pinch rollers and the laying machine are sequentially connected. The judgment system is composed of a hot metal detector HMD and a PLC control system. The hot metal detection The detector includes five sets of HMD detectors. The No. 1 HMD detector is installed between the first group of water tanks and the finishing mill, the second HMD detector is installed between the finishing mill and the second group of water tanks, and the No. 3 HMD detector is installed Between the second group of water tanks and the reducing and sizing unit, the No...

Embodiment 2

[0023] Embodiment 2: as figure 1 As shown, the five groups of HMD detectors of the present invention and each equipment on the production line are all connected to the PLC control system via lines, and the PLC control system is AC800PECPLC system. The scanning period of the AC800PECPLC system described in the present invention is 1 ms; the scanning period is short, which facilitates the precise control of the overall production line.

Embodiment 3

[0024] Embodiment 3: as figure 2 As shown, a method for judging that the steel bar slips and breaks on a high-speed wire rod according to the present invention, the judging method includes the following steps:

[0025] 1) The production line of the high-speed wire rod workshop starts production, and the steel bar specifications are judged by the No. 1 HMD detector, the No. 2 HMD detector and the finishing rolling unit.

[0026] 2) The size of the steel bar is not less than Φ18mm, and the rolling line passes steel normally; the size of the steel bar judged in step 2) of the present invention is Φ18mm~Φ26mm, when the size of the steel bar reaches Φ18mm, it is judged that the steel bar is a large-sized steel bar, and the invention is started control program in the system.

[0027] If the steel bar specification is less than Φ18mm, the PLC control system controls and closes the steps 3) and 4) and proceeds to normal production according to step 5); the steps 3) and 4) of the jud...

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Abstract

The invention provides a judging method for rebar slipping breaking on a high-speed wire. In a steel rolling control system of a steel rolling wire workshop, through a high-speed computation PLC, tracking is conducted according to a signal of a hot metal detector of steel rolling before a steel rolling reducing sizing mill works. After two seconds of delaying, whether the torque of reducing sizing is larger than 10% is judged, if yes, the condition that a rolling mill conducts occluding steel normally is showed; and if the torque of reducing sizing is lower than 10%, the condition that the rolling mill does not conduct occluding steel normally is showed, thus slipping steel heaping is judged, a steel heaping breaking procedure is started, an upstream flying shear is controlled to conduct breaking, failure treatment is conducted in advance, and rebars in the rolling mill are reduced. The judging method is high in judging accuracy rate, and failure treatment time is reduced by 50% or above.

Description

technical field [0001] The invention relates to the technical field of production control in steel rolling and wire rod workshops, in particular to a method for judging the slipping and breaking of steel bars on high-speed wire rods. Background technique [0002] There are more and more varieties in the steel rolling workshop, and the large-scale rolling is also getting bigger and bigger. At present, the maximum specification of the advanced high-speed wire workshop can be rolled to Φ26mm, but when rolling large specifications, there is a kind of common The problem is that on the reducing and sizing rolling mill rolled in the high-speed area, due to the low temperature of the head, it cannot be bitten into the rolling mill normally, resulting in piled steel, and the normal fishing line proximity switch detection cannot detect the fault normally. , At the same time, due to the large size of wire rod and steel bar, it is more difficult to handle, it consumes more time and manp...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/16B21B38/00B21B37/00B21B28/00B21B15/00
CPCB21B1/16B21B15/0007B21B28/00B21B37/00B21B38/00
Inventor 陈东冯秀海陈宇
Owner JIANGSU YONGGANG GROUP CO LTD
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