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Base fabric for airbag and manufacturing method thereof

A technology of an airbag and a manufacturing method, which is applied in the directions of pedestrian/occupant safety arrangement, vehicle safety arrangement, textile and paper making, etc., can solve the problem of high cost of base fabric

Active Publication Date: 2018-11-02
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, since an expensive resin is used for the coated base fabric, there is a higher rate than no coated resin (hereinafter sometimes referred to as "uncoated").
) the cost of the base cloth is high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Base fabric for airbag and manufacturing method thereof
  • Base fabric for airbag and manufacturing method thereof
  • Base fabric for airbag and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0185] (warp, weft)

[0186] Made of nylon 6·6, with a circular cross-section, a single fiber fineness of 6.5 dtex, a single fiber count of 72, a total fineness of 470 dtex, a strength of 8.5 cN / dtex, an elongation of 23.5%, and a boiling water shrinkage Ratio 6.0%, untwisted synthetic fiber multifilament as warp and weft.

[0187] (warp preparation process)

[0188] Using a beam warper, a tension of 0.1 gf (0.1 cN) / dtex was applied to the above-mentioned warp yarn per unit fineness, and wound up to obtain a warp beam. Then, using a paralleling machine, a tension of 0.15 gf (0.15 cN) / dtex was applied per unit fineness of the warp, and the warp beams were combined to form a woven warp beam.

[0189] (weaving process)

[0190] The above-mentioned weaving warp beam was hung on a water jet loom (WJL), and the above-mentioned weft yarn was used to weave gray cloth with a warp yarn density of 54.5 yarns / 2.54 cm, a weft yarn density of 55 yarns / 2.54 cm, and a width of 2.0 m.

[0...

Embodiment 2

[0197] (warp, weft)

[0198] The warp and weft yarns of Example 1 were used.

[0199] (warp preparation process)

[0200] In the same manner as in Example 1, a woven warp beam was prepared.

[0201] (weaving process)

[0202] The gray fabric was woven in the same manner as in Example 1.

[0203] (Processing process)

[0204] Each side of the greige is passed through an accumulator with 10 rotating rolls, an open width soaping type scourer with 18 rotating rolls and 2 non-rotating rolls, a hot air type scourer with 8 rotating rolls A processing machine consisting of a drying machine and an accumulator with 8 rolls, counting the rolls arranged between the accumulator and the scouring machine, etc., so that each side of the fabric is combined with a total of 70 rotating rolls and 4 non-rotating rolls. Except for roll contact, it carried out similarly to Example 1, and processed.

[0205] As shown in Table 1, the obtained airbag base fabric maintained good mechanical propert...

Embodiment 3

[0207] (warp, weft)

[0208] Using nylon 6·6, having a circular cross-sectional shape, a single fiber fineness of 3.5dtex, a single fiber number of 136, a total fineness of 470dtex, a strength of 8.5cN / dtex, an elongation of 23.5%, boiling water 6.5% shrinkage, untwisted synthetic fiber multifilaments were used as warp and weft.

[0209] (warp preparation process)

[0210] In the same manner as in Example 1, a weaving warp beam was prepared.

[0211] (weaving process)

[0212] Gray fabrics were woven in the same manner as in Example 1 except that the warp density was 54.0 yarns / 2.54 cm.

[0213] (Processing process)

[0214] In the same manner as in Example 1, the base fabric for an airbag was processed.

[0215] As shown in Table 1, the obtained airbag base fabric maintained good mechanical properties, and although it was a high-density fabric using circular cross-section yarns, the degree of cross-sectional deformation was large, resulting in a lightweight, thin texture...

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Abstract

An object of the present invention is to provide a light-weight and thin base fabric for an airbag with low air permeability while maintaining the mechanical properties required for the base fabric for an airbag. The present invention is a kind of airbag base fabric, satisfying the characteristics of the following A~D, A. The degree of deformation (WR) of the warp section of the multifilament constituting the fabric calculated by formula 1 is 4.0~6.0 in the WR=fabric The long diameter of the warp section / the short diameter of the warp section in the fabric (Formula 1) B. The degree of deformation (FR) of the weft section of the multifilament constituting the fabric calculated by the formula 2 is 2.4 to 4.0FR = weft section in the fabric The long diameter of / the short diameter of the weft yarn section in the fabric (Formula 2) C. The cross-sectional shape of the single fiber of the multifilament constituting the fabric is approximately circular. D. The total fineness of the multifilaments constituting the fabric is 145-720 dtex, the single fiber fineness is 2-7 dtex, and the tensile strength is 6.5-8.5 cN / dtex.

Description

technical field [0001] The present invention relates to an airbag base fabric for constructing an airbag cushion used as a safety device in the event of an automobile accident, and a manufacturing method thereof. Background technique [0002] In recent years, with the improvement of traffic safety awareness, in order to ensure the safety of passengers in the event of an automobile accident, people have begun to use airbags. As various airbags were developed, their effectiveness was recognized, and their practical use was rapidly advanced. [0003] The airbag inflates and deploys inside the vehicle in a very short time after a vehicle collision, blocks the occupants who move due to the recoil of the collision, and absorbs the impact to protect the occupants. On the other hand, when the car is normally used, the airbag is folded and stored without being used. If the weight of the airbag can be reduced, the weight of the vehicle can be reduced. In addition, if the airbag can...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03D1/02B60R21/235D03D15/00D06C7/02
CPCB60R21/235D03D1/02D06C7/02D10B2505/124B60R2021/23509D06C3/00B60R2021/23542D10B2331/02D03D15/46D03D15/44D03D15/37B60R2021/23538D03D25/005D06B3/10
Inventor 横井大辅
Owner TORAY IND INC