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Airbag base fabric and manufacturing method therefor

A technology of airbags and base fabrics, which can be used in pedestrian/occupant safety arrangements, vehicle safety arrangements, textiles and papermaking, etc., and can solve the problem of high cost of base fabrics

Active Publication Date: 2016-11-16
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, since an expensive resin is used for the coated base fabric, there is a higher rate than no coated resin (hereinafter sometimes referred to as "uncoated").
) the cost of the base cloth is high

Method used

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  • Airbag base fabric and manufacturing method therefor
  • Airbag base fabric and manufacturing method therefor
  • Airbag base fabric and manufacturing method therefor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0185] (warp, weft)

[0186] Made of nylon 6·6, with a circular cross-section, a single fiber fineness of 6.5 dtex, a single fiber count of 72, a total fineness of 470 dtex, a strength of 8.5 cN / dtex, an elongation of 23.5%, and a boiling water shrinkage Ratio 6.0%, untwisted synthetic fiber multifilament as warp and weft.

[0187] (warp preparation process)

[0188] Using a beam warper, a tension of 0.1 gf (0.1 cN) / dtex was applied to the above-mentioned warp yarn per unit fineness, and wound up to obtain a warp beam. Then, using a paralleling machine, a tension of 0.15 gf (0.15 cN) / dtex was applied per unit fineness of the warp, and the warp beams were combined to form a woven warp beam.

[0189] (weaving process)

[0190] The above-mentioned weaving warp beam was hung on a water jet loom (WJL), and the above-mentioned weft yarn was used to weave gray cloth with a warp yarn density of 54.5 yarns / 2.54 cm, a weft yarn density of 55 yarns / 2.54 cm, and a width of 2.0 m.

[0...

Embodiment 2

[0197] (warp, weft)

[0198] The warp and weft yarns of Example 1 were used.

[0199] (warp preparation process)

[0200] In the same manner as in Example 1, a woven warp beam was prepared.

[0201] (weaving process)

[0202] The gray fabric was woven in the same manner as in Example 1.

[0203] (Processing process)

[0204] Each side of the greige is passed through an accumulator with 10 rotating rolls, an open width soaping type scourer with 18 rotating rolls and 2 non-rotating rolls, a hot air type scourer with 8 rotating rolls A processing machine consisting of a drying machine and an accumulator with 8 rolls, counting the rolls arranged between the accumulator and the scouring machine, etc., so that each side of the fabric is combined with a total of 70 rotating rolls and 4 non-rotating rolls. Except for roll contact, it carried out similarly to Example 1, and processed.

[0205] As shown in Table 1, the obtained airbag base fabric maintained good mechanical propert...

Embodiment 3

[0207] (warp, weft)

[0208] Using nylon 6·6, having a circular cross-sectional shape, a single fiber fineness of 3.5dtex, a single fiber number of 136, a total fineness of 470dtex, a strength of 8.5cN / dtex, an elongation of 23.5%, boiling water 6.5% shrinkage, untwisted synthetic fiber multifilaments were used as warp and weft.

[0209] (warp preparation process)

[0210] In the same manner as in Example 1, a weaving warp beam was prepared.

[0211] (weaving process)

[0212] Gray fabrics were woven in the same manner as in Example 1 except that the warp density was 54.0 yarns / 2.54 cm.

[0213] (Processing process)

[0214] In the same manner as in Example 1, the base fabric for an airbag was processed.

[0215] As shown in Table 1, the obtained airbag base fabric maintained good mechanical properties, and although it was a high-density fabric using circular cross-section yarns, the degree of cross-sectional deformation was large, resulting in a lightweight, thin texture...

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Abstract

The present invention addresses the problem of providing an airbag base fabric which is lightweight and thin and has low air permeability while retaining mechanical properties required of an airbag base fabric. An airbag base fabric which satisfies the characteristics of (A)-(D). (A) The cross-sectional deformation (WR), calculated by formula (1), of multifilament warp threads that constitute a textile is 4.0-6.0. WR = the major axis of the warp thread cross section in the textile / the minor axis of the warp thread cross section in the textile (formula (1)). (B) The cross-sectional deformation (FR), calculated by formula (2), of multifilament weft threads that constitute the textile is 2.4-4.0. FR = the major axis of the weft thread cross section in the textile / the minor axis of the weft thread cross section in the textile (formula (2)). (C) The single fibre cross-sectional shape of the multifilament threads that constitute the textile is substantially circular. (D) The multifilament threads that constitute the textile have a total fineness of 145-720 dtex, a single fibre fineness of 2-7 dtex, and a tensile strength of 6.5-8.5 cN / dtex.

Description

technical field [0001] The present invention relates to an airbag base fabric for constructing an airbag cushion used as a safety device in the event of an automobile accident, and a manufacturing method thereof. Background technique [0002] In recent years, with the improvement of traffic safety awareness, in order to ensure the safety of passengers in the event of an automobile accident, people have begun to use airbags. As various airbags were developed, their effectiveness was recognized, and their practical use was rapidly advanced. [0003] The airbag inflates and deploys inside the vehicle in a very short time after a vehicle collision, blocks the occupants who move due to the recoil of the collision, and absorbs the impact to protect the occupants. On the other hand, when the car is normally used, the airbag is folded and stored without being used. If the weight of the airbag can be reduced, the weight of the vehicle can be reduced. In addition, if the airbag can...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D1/02B60R21/235D03D15/00D06C7/02
CPCB60R21/235D03D1/02D06C7/02D10B2505/124B60R2021/23509D06C3/00B60R2021/23542D10B2331/02D03D15/46D03D15/44D03D15/37B60R2021/23538D03D25/005D06B3/10
Inventor 横井大辅
Owner TORAY IND INC