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Computer technology based misalignment fault diagnosis device and method for shaft coupling of blower fan

A fault diagnosis device and technology for fault diagnosis, which are applied to measurement devices, optical devices, instruments, etc., can solve the problems of high frequency of fault occurrence, low detection accuracy, and high requirements for inspectors, so as to improve efficiency and accuracy. , the effect of expanding the scope of application

Inactive Publication Date: 2017-01-04
北京三叶瑞风能源科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The alignment detection method of this coupling relies too much on the subjective judgment of the tester, and the test results are greatly affected by human factors. Precise alignment and therefore a high frequency of failures
Often after the installation is completed, the machine is turned on for inspection, and the alignment of the coupling is found to be unqualified, and the machine is shut down again for alignment. After alignment, it takes a lot of time to inspect the alignment of the coupling. Therefore, the existing alignment inspection method Cannot meet the alignment requirements of the coupling

Method used

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  • Computer technology based misalignment fault diagnosis device and method for shaft coupling of blower fan
  • Computer technology based misalignment fault diagnosis device and method for shaft coupling of blower fan
  • Computer technology based misalignment fault diagnosis device and method for shaft coupling of blower fan

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Embodiment

[0036] Such as figure 1 and figure 2 As shown, the method for diagnosing the misalignment fault of the fan coupling based on computer technology in this embodiment includes the following steps,

[0037] Step S101 data collection and preprocessing, collecting the output signal of the encoder at intervals, and forming the rotational speed signal of the rotating shaft after preprocessing;

[0038] Step S201 primary diagnosis, generate a waveform diagram of the rotational speed over time, if the difference between any peak value and the average value is greater than the threshold a, go to the next step, otherwise determine that the coupling is normal, and go to step S501;

[0039] Step S301 Secondary diagnosis, synchronously collect equal-angle horizontal and vertical vibration signals through the triggering of the encoder output signal, and calculate the center of gravity index of the power spectrum of the vibration signals in the horizontal and vertical directions respectively...

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Abstract

The invention provides a computer technology based misalignment fault diagnosis method for a shaft coupling of a blower fan. The method comprises the following steps of S101) data collection and preprocessing, S201) primary diagnosis, S301) secondary diagnosis and S401) final diagnosis; and the four steps are used to diagnose a misalignment fault of the shaft coupling of the blower fan. The invention also provides a computer technology based misalignment fault diagnosis device for the shaft coupling of the blower fan. The device comprises an encoder, a data collection module, a preprocessing module, a figure generation module, a fault diagnosis module and a device control module. The device and method can be used to diagnose the misalignment fault of the shaft coupling of the blower fan in real time; an algorithm is optimized, the misalignment fault of the shaft coupling of the blower fan is diagnosed in three levels, the efficiency and accuracy of fault diagnosis are improved, and a threshold is adjusted so that the method and device are suitable for different types of blower-fan coupling shafts.

Description

technical field [0001] The invention relates to the technical field of fault diagnosis of rotating machinery, in particular to a device and method for fault diagnosis of fan shaft coupling misalignment based on computer technology. Background technique [0002] At present, wind energy, as a renewable energy source, is inexhaustible and has become an important part of the energy systems of countries all over the world. my country is rich in wind energy resources, and with the continuous development of wind power generation technology, the capacity of single wind turbines is also developing towards the MW level, and the overall installed capacity of wind power generators continues to increase year by year. However, due to the particularity of wind energy, wind turbines are mostly installed in areas rich in wind energy such as the Gobi, mountains, and islands. However, these areas have harsh climate conditions, large temperature differences between day and night, and the units ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01B11/27
Inventor 胡兴武
Owner 北京三叶瑞风能源科技有限公司
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