Machining technology of perforated rotating shaft body part

A processing technology and part technology, which is applied in the field of forging processing technology of perforated shaft body parts, can solve the problems of large difference in grain size, shrinkage cavity, shrinkage porosity, inclusions, coarse grains, etc., and achieves a comprehensive flow direction. Improved performance, guaranteed application reliability, and improved organizational performance

Active Publication Date: 2017-02-22
JIANGSU HAIYU MACHINERY
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the mainstream production process of this product is produced by casting. The disadvantage of using this process is: since the casting process is a phase change process from liquid phase to solid phase, it is easy to cause shrinkage cavities, shrinkage porosity, inclusions, etc. As-cast defects; segregation will inevitably be caused during the metal crystallization process, making the distribution of chemical components in the formed structure uneven; at the same time, due to the different cooling rates of different parts during the casting process, the size of the formed grains The difference is large, and some parts with slower cooling rates are prone to coarse grains. The existence of coarse grains reduces the load-bearing strength and reliability of parts to a certain extent.

Method used

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  • Machining technology of perforated rotating shaft body part
  • Machining technology of perforated rotating shaft body part
  • Machining technology of perforated rotating shaft body part

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Embodiment Construction

[0022] Forging is a processing method that uses forging machinery to exert pressure on metal blanks to cause plastic deformation to obtain forgings with certain mechanical properties, certain shapes and sizes. Forging can eliminate defects such as loose casting of metals during the smelting process, optimize At the same time, due to the preservation of complete metal flow lines, the mechanical properties of forgings are generally better than castings of the same material. The bottom of the perforated rotating shaft part to be processed in the present invention has a circular arc structure, and the thickness of the edge is uneven. Forging such parts often has problems such as difficulty in filling the bottom and excessive height difference between the edges. Aiming at the structural features of the perforated rotating shaft body part, after theoretical design and repeated processing verification, the present invention provides an integral forging process based on a round bar bla...

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Abstract

The invention provides a machining technology of a perforated rotating shaft body part. The machining technology comprises the following steps of blanking, shot blasting, surface coating, heating, preforging for blank forming, finish forging and normalizing treatment. According to the machining technology, a circular bar material is adopted for integral forging forming, circular bar material preforging for blank forming and finish forging are combined, the flow speed and flow direction of metal in the forging process are controlled by selecting an appropriate performing shape, and therefore the defect problem of an arc bottom and product edges is solved. By means of the technology, the structure performance can be improved, a metal flow line distributed on the contour of a workpiece is formed, the part produces anisotropism, in other words, flow direction comprehensive performance is greatly improved, and therefore application reliability of the product is ensured.

Description

technical field [0001] The invention relates to the technical field of metal machining, in particular to a forging process for a body part of a perforated rotating shaft. Background technique [0002] Such as Figure 1A , 1B 1C shows a schematic diagram of the structure of a perforated shaft body. The body part of the perforated shaft is a special-shaped part with an arc-shaped bottom and a hollow interior. The part is widely used in the field of building anti-seismic. At present, the mainstream production process of this product is produced by casting. The disadvantage of using this process is: since the casting process is a phase change process from liquid phase to solid phase, it is easy to cause shrinkage cavities, shrinkage porosity, inclusions, etc. As-cast defects; segregation will inevitably be caused during the metal crystallization process, making the distribution of chemical components in the formed structure uneven; at the same time, due to the different coolin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B21J1/00B21J1/06B21J5/02
CPCB21J1/00B21J1/06B21J5/02B23P15/00
Inventor 顾成义沈华宾樊博闻饶广谢国兵梅荣银
Owner JIANGSU HAIYU MACHINERY
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