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Resilient pad, mold and method for manufacturing open track bed

A technology of elastic pads and rail bearing grooves, applied in the field of rail transit, can solve the problems of difficult quality assurance, heavy workload, time-consuming and labor-intensive, etc., and achieve the effect of difficult quality assurance, heavy workload, and convenient use

Active Publication Date: 2019-12-13
LANZHOU JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to overcome the problem existing in the prior art that when manufacturing a ballast bed in a curved superelevation section, a harmful gap is formed between the end face of the sleeper and the template due to the inclination of the sleeper, and the concrete will fill these gaps when the concrete is poured in the subsequent sequence. A harmful layer is formed in the gap. After the formwork is removed, if the harmful layer is not removed, there will be no openings in the rail support groove, and the harmful layer is thin, and it is easy to fall off. If the harmful layer is removed, secondary construction is required, the workload is large, and the quality is not easy Guaranteed, time-consuming and labor-intensive problems, providing an elastic pad, mold and method for manufacturing open rail bearing groove track beds

Method used

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  • Resilient pad, mold and method for manufacturing open track bed
  • Resilient pad, mold and method for manufacturing open track bed
  • Resilient pad, mold and method for manufacturing open track bed

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0069] Such as Figure 3-16 As shown, the elastic pad 1 for manufacturing the open rail groove track bed according to the present invention.

[0070] The elastic pad 1 includes a fitting surface 1 and a fitting surface 2 3 which are arranged oppositely, and the elastic pad 1 is a columnar body, such as Figure 3-4 As shown, the shape of the fitting surface 1 is adapted to the cross-sectional shape of the end of the sleeper 4 .

[0071] As a preferred solution of this embodiment, such as Figure 5-9 As shown, the area of ​​the fitting surface two 3 is greater than the area of ​​the fitting surface one 2, and the elastic pad 1 is in the shape of a table. With this structure, the elastic pad 1 of the table-shaped body makes the pouring The opening 7 of the rail bearing groove of the ballast bed 6 is in the shape of a bell mouth, that is, the sides and bottom of the rail bearing groove are opposite to the opening 7. The side walls of the ballast bed 6 have chamfered structures, ...

Embodiment 2

[0077] Such as Figure 3-23 As shown, the mold for manufacturing the open rail channel bed 6 according to the present invention includes the elastic pad 1 as described in Embodiment 1, and also includes a template 5 .

[0078] Such as Figure 13-16As shown, the formwork 5 encloses the frame required for pouring the ballast bed 6, the sleeper 4 is arranged in the frame, the end of the sleeper 4 is provided with an elastic pad 1, and each of the bonding surfaces One 2 is fixedly attached to the corresponding end surface of the sleeper 4 , and each of the said attached surfaces 2 3 is fixedly attached to the corresponding template 5 .

[0079] As a preferred solution of this embodiment, nuts are pre-embedded on the end faces of the sleeper 4, and each of the fitting surfaces 12 is bolted to the corresponding end face of the sleeper 4, and each of the fitting faces 23 is bolted. to correspond to the template 5.

[0080] Such as Figure 17-23 As shown, the mold also includes a ...

Embodiment 3

[0083] Such as Figure 3-23 As shown, the method for manufacturing open rail bearing groove ballast bed 6 according to the present invention, using the mold as described in Embodiment 2, comprises the following steps:

[0084] A. Support each sleeper 4, finely adjust the spatial geometric position of each sleeper 4, and fix all the sleepers 4;

[0085] B. The end faces of each of the sleepers 4 are fixedly connected to the bonding surface-2 of an elastic pad 1;

[0086] C. The formwork 5 is erected to form the frame required for pouring the ballast bed 6, and the formwork 5 located at the end of each sleeper 4 contacts and squeezes the bonding surface 2 3 corresponding to the elastic pad 1 respectively, and all the The fitting surface 2 3 is fixedly connected to the corresponding template 5;

[0087] D. The template 5 is fixedly connected to the foundation, and steel bars are set in the frame;

[0088] E. Pour concrete into the frame and maintain and form the ballast bed 6;...

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Abstract

The invention discloses an elastic cushion for manufacturing an open-type rail bearing groove roadbed. The cylindrical elastic cushion comprises an attaching surface I and an attaching surface II which are oppositely arranged; and the shape of the attaching surface I is fitted with the shape of a section of the end part of a sleeper. Through the adoption of the elastic cushion disclosed by the invention, one surface of the elastic cushion is connected to the sleeper, and the other opposite surface of the elastic cushion is used for connecting a mold plate for casting a roadbed; and the elastic cushion can be bended and compressed, so that the purpose that when the sleeper is obliquely arranged, the end part of the sleeper is still tightly attached to the mold plate can be met, the purpose that no matter whether the roadbed is cast in a straight section or a curve super-elevation section, after the mold plate and the elastic cushion are disassembled, an opening in a required shape is formed in the position of the original elastic cushion, at the end part of the roadbed in which a rail bearing groove of the sleeper is formed is guaranteed, and the defects that in the prior art, if a harmful layer is not removed, an opening is not formed in the rail bearing groove, besides, the harmful layer is thin, chipping is easy to generate, if the harmful layer is removed, secondary construction is required, the workload is large, the quality is not liable to guarantee, and time and labor are wasted are avoided.. The elastic cushion disclosed by the invention is simple in structure, convenient to use and low in cost.

Description

technical field [0001] The invention relates to the technical field of rail transit, in particular to an elastic pad, a mold and a method for manufacturing an open rail bearing channel bed. Background technique [0002] Ballastless track has the advantages of high stability, less maintenance and long service life, and is widely used in rail transit. As the country and society pay more and more attention to environmental protection and green development, the vibration reduction type developed on the basis of ordinary ballastless track Ballastless track has been widely used in urban rail transit, one of which is to set a vibration-damping layer on the sleeper. With the rapid development of my country's rail transit, there are more and more cases of urban rail transit, passenger dedicated lines, and high-speed railways connecting to densely populated urban areas. Rail vibration reduction measures are adopted in the above-mentioned higher-speed rail transit to reduce the impact ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E01B1/00
CPCE01B1/002
Inventor 和振兴
Owner LANZHOU JIAOTONG UNIV
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