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A point-pressed glass fiber separator capable of absorbing and adsorbing electrolyte and its preparation process

A glass fiber separator and preparation process technology, which can be applied in the direction of separator/film/diaphragm/spacer element, circuit, electrical component, etc. problem, to achieve the effect of increasing battery life, improving battery life, and increasing the amount of acid added

Active Publication Date: 2019-08-23
SHANDONG LIAOCHENG UNIVERSAL GLASS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] A major problem with existing lead-acid batteries, especially valve-regulated lead-acid batteries, is that either the acid absorption capacity of the battery is not enough, or the battery is inflated during the cycle discharge process, which will eventually affect the life of the battery.
[0005] (1) Assembling the battery with a glass fiber separator, if the assembly pressure is too high, the acid will not be filled due to the lack of acid absorption and storage capacity of the separator, and the designed amount of acid filling will not be reached
[0006] (2) Assemble the battery with glass fiber separators. If the assembly pressure is small, acid filling is easy. The glass fiber separators can fully absorb the acid, and the glass fibers will shrink after acid filling, so that it is easy to form a An electrolyte layer purely composed of electrolyte, thus destroying the tight assembly of the battery, destroying the transfer channel of oxygen from the positive electrode to the negative electrode, reducing the efficiency of the gas recombination reaction of the battery, and the battery will produce a large amount of gas
In order to achieve this goal, researchers usually focus on the formula and ratio of glass fiber separators, and have few other ideas

Method used

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  • A point-pressed glass fiber separator capable of absorbing and adsorbing electrolyte and its preparation process
  • A point-pressed glass fiber separator capable of absorbing and adsorbing electrolyte and its preparation process
  • A point-pressed glass fiber separator capable of absorbing and adsorbing electrolyte and its preparation process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A preparation process for a glass fiber separator having the ability to absorb and adsorb electrolyte, comprising the following steps:

[0032] The glass fiber cotton material used for making the partition is rolled and formed between two rollers, and the pressure and rolling speed between the two rollers are controlled to roll at a uniform speed. available figure 1 In the shown equipment, one of the two rollers is a driving wheel and the other is a driven wheel. The upper driven wheel has a rolling layer evenly distributed with spherical protrusions, and the material of the rolling layer is hard rubber. The driving wheel rotates to drive the material to run, and the pressure between the two rollers acts on the material so that the passive wheel also rotates to achieve rolling. If the pressure is too low, the point pressure effect will not be achieved. If the pressure is too high, the performance of the separator will change in the opposite direction, and the acid abso...

Embodiment 2

[0034] A preparation process for a glass fiber separator having the ability to absorb and adsorb electrolyte, comprising the following steps:

[0035] The glass fiber cotton material used for making the partition is rolled and formed between two rollers, and the pressure and rolling speed between the two rollers are controlled to roll at a uniform speed. available figure 1 In the shown equipment, one of the two rollers is a driving wheel and the other is a driven wheel. The upper driven wheel has a rolling layer evenly distributed with spherical protrusions, and the material of the rolling layer is hard rubber. The area distribution rate of the protrusions of the rolling layer is designed to be 50%, the height of the spherical segment protrusions is 1 mm, and the diameter of the bottom surface is 2 mm. Regulate the pressure between the two rollers to be controlled at 200KPa, and the rolling speed is 35 m / min. One side surface of the glass fiber separator after rolling formin...

Embodiment 3

[0037] A preparation process for a glass fiber separator having the ability to absorb and adsorb electrolyte, comprising the following steps:

[0038] The glass fiber cotton material used for making the partition is rolled and formed between two rollers, and the pressure and rolling speed between the two rollers are controlled to roll at a uniform speed. available figure 1 In the shown equipment, one of the two rollers is a driving wheel and the other is a driven wheel. The upper driven wheel has a rolling layer evenly distributed with spherical protrusions, and the material of the rolling layer is hard rubber. The area distribution rate of the protrusions in the designed rolling layer is 40%, the height of the spherical segment protrusions is 2 mm, and the diameter of the bottom surface is 3 mm. Regulate the pressure between the two rollers to be controlled at 150KPa, and the rolling speed is 20 m / min. One side surface of the glass fiber separator after rolling forming is a...

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Abstract

The invention relates to a point pressure type glass fiber partition plate with capabilities of absorbing and adsorbing electrolyte and a production process thereof. A glass fiber cotton material used for producing the partition plate is rolled and formed between two rolling wheels; segment-shaped bulges which are uniformly distributed are formed on a rolling surface of one rolling wheel or the exterior of the rolling wheel is coated with a rolling layer with uniformly-distributed segment-shaped bulges; the pressure and the rolling speed between the two rolling wheels are controlled; the constant-speed rolling is achieved; the surface of one side of the formed glass fiber partition plate is a surface with segment-shaped hollows which are arranged at intervals and are uniformly distributed. Through the adoption of the partition plate provided by the invention, spaces with bulges and hollows which are arranged at intervals are formed in the surface of the partition plate; when the space is used for absorbing and storing the electrolyte, the overall capabilities of adsorbing and absorbing the electrolyte of the partition plate are completely improved, so that the service life of a battery is prolonged.

Description

technical field [0001] The invention relates to a glass fiber separator, in particular to a point-pressing glass fiber separator used for a valve-regulated lead-acid battery and a preparation process thereof. Background technique [0002] A main problem of existing lead-acid batteries, especially valve-regulated lead-acid batteries, is that either the acid absorption capacity of the battery is not enough, or the phenomenon of battery inflation occurs during the cycle discharge process, which ultimately affects the life of the battery. [0003] The separator is a kind of raw material that all kinds of batteries must use. Different types of batteries use different materials and battery separators made by different processes. Almost all valve-regulated maintenance-free lead-acid batteries are made of glass fiber cotton. Made of glass fiber separator. It can be said that the performance of the separator also determines the quality of the battery. The country has formulated cor...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01M2/14H01M2/16H01M2/18
CPCH01M50/403H01M50/431H01M50/44H01M50/463Y02E60/10
Inventor 邱轮昌王立家邱宗威王嘉棨
Owner SHANDONG LIAOCHENG UNIVERSAL GLASS CO LTD