Automatic sorting system and technology based on real-time replenishing and tobacco carton intensive caching

Abstract

The invention provides an automatic sorting system and technology based on real-time replenishing and tobacco carton high-intensive caching. The automatic sorting system comprises a set of cigarette carton replenishing delivery system and a set of tobacco carton delivery system. A cigarette carton replenishing conveyor line is connected with a plurality of sets of carton opening and scratching systems. A tobacco carton stack-shape conversion system is connected to tobacco carton high-intensive caching tobacco barns corresponding to the specifications of cigarettes through a tobacco carton replenishing conveyor line. An automatic shorting station is arranged at the tail end of a tobacco carton high-intensive caching system. Differential-type tobacco carton sorting equipment is installed between the automatic sorting station and the tobacco carton conveyor line. The tobacco carton conveyor line is connected to a downstream packaging system. The system and technology have the characteristics of real-time sorting replenishment and tobacco carton high caching capacity, and the functions that the cigarettes of various specifications can be replenished, sorted and converged in a unified mode are achieved. By the adoption of the tobacco carton high-intensive caching system, a cigarette carton ex-warehouse ranking system and a cigarette carton preparing system are omitted. Due to arrangement of the differential-type tobacco carton sorting equipment, standard tobacco cartons and special-shaped tobacco cartons of all the specifications can be sorted in the same sorting system.

Description

technical field [0001] The invention relates to the technical field of cigarette replenishment and sorting links in a tobacco logistics and distribution center, and specifically relates to an automatic sorting system and process based on real-time replenishment and intensive storage of cartons. Background technique [0002] At present, domestic cigarette logistics and distribution centers are usually composed of warehousing systems, cigarette stocking systems, replenishment systems, sorting systems (standard cigarette sorting systems and special-shaped cigarette sorting systems), packaging systems, etc., and each system is independent. [0003] According to the sorting characteristics of customer orders, cigarettes need to be sorted according to the order of the order. Due to the small buffer capacity of the sorting equipment itself, in order to ensure the timeliness of sorting and replenishment, the storage system and the sorting system need to be sorted. Configure a cigare...

AI Technical Summary

Problems solved by technology

[0006] (1) After the standard cigarettes are shipped out of the warehouse, they need to be sorted out strictly according to the order scheduling and the consumption of the stocking system. The control system is complicated, there are many control links, and the error rate is high. Once a certain piece of cigarettes is in the wrong order, it will affect the Replenishment efficiency of the entire replenishment system

[0007] (2) The stocking system is equivalent to a "cigarette storage system" between the storage system and the sorting system. It needs to complete the "in and out" process again, which increases the operation process of the cigarette materials, and the stocking system occupies a large area, High equipment investment cost

[0008] (3) The sorting system itself has a small buffer capacity and poor anti-fluctuation ability. Once the replenishment is not timely, the sorting system will stop sorting due to lack of materials, which seriously affects the efficiency of sorting operations.

[0009] (4) The sorting system needs to select different types of sorting equipment or different types of buffer bins for cigarettes with different sales volume, different sizes, and different packages, which leads to a wide variety of sorting equipment types and models in the sorting system, and the control system Complexity, many control links, low system stability, inconvenient maintenance and repair

[0010] (5) It is impossible to sort standard cigarettes and special-shaped cigarettes in the same sorting system, and a special-shaped cigarette sorting line needs to be configured separately

[0011] How to simplify the outbound control mode of cigarettes, cancel the stocking system of cigarettes to simplify the replenishment process of cigarettes, increase the storage of cigarettes to improve the performance of anti-replenishment fluctuations, unify the sorting mode and merge mode, and realize standard cigarettes and special-shaped cigarettes Collinear sorting and online order combination are still blank in China in terms of technology

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