A kind of medium and high strength aluminum alloy seamless pipe extrusion process method

A process method and aluminum alloy technology, which is applied in the field of aluminum alloy extrusion, can solve the problems of lower production efficiency and success rate, difficulty in guaranteeing the dimensional accuracy of finished products, and high deformation resistance of aluminum alloy, so as to improve production efficiency, surface quality, The effect of uniform wall thickness

Active Publication Date: 2019-02-05
有研金属复材技术有限公司
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Aluminum alloy seamless pipe extrusion usually adopts two methods: solid ingot piercing extrusion and hollow ingot extrusion. Among them, the wall thickness eccentricity of piercing extrusion is small and the surface quality is high. However, due to the characteristics of high deformation resistance of medium and high-strength aluminum alloys
In the prior art, when producing medium and high strength aluminum alloy seamless pipes, only the hollow ingot lubrication extrusion method can be used, which easily leads to a series of problems such as extrusion eccentricity and inner surface scratches
Therefore, at present, there are usually problems such as large wall thickness deviation and many internal and external surface defects in the extrusion of medium and high-strength aluminum alloy tube blanks, which requires a large number of surface defect treatment work before subsequent drawing and rolling processing, which reduces production efficiency and success rate, resulting in the failure of finished products. Dimensional accuracy is difficult to guarantee

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of medium and high strength aluminum alloy seamless pipe extrusion process method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0024] The medium and high strength seamless pipe extrusion process of the present invention includes heating the billet → heating the mold → rapid thermal piercing by using a piercing head → lubricating the follower needle to extrude the pipe.

[0025] Bar heating: place the solid bar in a heating furnace, heat the billet to the normal hot extrusion temperature of the aluminum alloy through a resistance furnace or other heating furnace, and keep it warm for 4 to 6 hours; heat the extrusion cylinder to 400~450°C and maintain the temperature.

[0026] Die heating: the extrusion die (including the extrusion barrel 6), the extrusion needle 4 and the piercing head 2 and other molds are placed in a mold heating furnace and heated to 400-500°C.

[0027] High-speed extrusion of the piercing head: such as figure 1 As shown, the preheated piercing head 2 is matched with the extrusion pad 3. After the billet 1 and the extrusion pad 3 enter the extrusion cylinder 6, the thread is taken ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to an extrusion process method for a middle-high-strength aluminum alloy seamless tube, and belongs to the field of aluminum alloy extrusion. The extrusion process method comprises the following steps of: heating middle-high-strength aluminum alloy bar billet to a thermal extrusion temperature; preheating an extrusion barrel to a temperature of 400-450 DEG C; preheating a mould to a temperature of 400-500 DEG C; assembling a preheated punching head on an extrusion pad, assembling the bar billet and the extrusion pad into the extrusion barrel in sequence, heading the bar billet to fill the extrusion barrel, pushing the punching head to realize bar billet punching through an extrusion needle, and pushing the punching head to a position outside a sizing belt of an extrusion mould; and after punching is completed, enabling the extrusion needle and an extrusion shaft to follow up to complete extruding operation, and controlling extrusion speed to be 1.0-5 mm / s. High-strength seamless tube blank manufactured by the method is free of defects such as air bubbles and surface scratches in inner and outer surfaces, has wall thickness precision higher than international standards, uniform internal structure distribution and good mechanical property, can simplify a follow-up processing process, improves production efficiency and reduces production cost, and has obvious economic benefits.

Description

technical field [0001] The invention relates to an extrusion process method of a medium-high strength aluminum alloy seamless pipe, which belongs to the field of aluminum alloy extrusion. Background technique [0002] Aluminum alloy seamless pipe extrusion usually adopts two methods: solid ingot piercing extrusion and hollow ingot extrusion. Among them, the wall thickness eccentricity of piercing extrusion is small and the surface quality is high. However, due to the high deformation resistance of medium and high-strength aluminum alloys. In the prior art, when producing medium and high strength aluminum alloy seamless pipes, only the hollow ingot lubrication extrusion method can be used, which easily leads to a series of problems such as extrusion eccentricity and inner surface scratches. Therefore, at present, there are usually problems such as large wall thickness deviation and many internal and external surface defects in the extrusion of medium and high-strength aluminu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): B21C23/08B21C25/02B21C26/00B21C23/32
CPCB21C23/085B21C23/32B21C25/02B21C26/00
Inventor 胡捷
Owner 有研金属复材技术有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products