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Mistake-proof detection method for structural member assembly in manufacturing industries of automobiles, machines or home appliances

A technology for structural parts and manufacturing, applied in the field of error-proofing detection of structural parts assemblies, can solve problems such as large influence of human factors, difficulty in achieving complete differentiation, differences in parts structure, color, and material, and achieve good economic and social benefits. effectiveness, improved accuracy and productivity

Active Publication Date: 2017-09-22
ZHEJIANG SHIBAO CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The identification of product configuration in conventional production is generally done manually by employees. This method is highly influenced by human factors, unstable, and error-prone. In particular, some structural parts are assembled and assembled from various parts, and there are more than a dozen configurations. Different configurations also have differences in part structure, color and material
Due to the large number of parts and many color matching methods, the differences in color, structure, and material are very small. It is difficult to completely distinguish them through visual inspection by employees during production. Risk of scrapped products, wrong shipments

Method used

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  • Mistake-proof detection method for structural member assembly in manufacturing industries of automobiles, machines or home appliances
  • Mistake-proof detection method for structural member assembly in manufacturing industries of automobiles, machines or home appliances

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Embodiment Construction

[0021] see figure 1 with figure 2 , for the error-proof detection method of structural parts assembly in the automobile, machinery or household appliance manufacturing industry, it is characterized in that: comprise the following steps:

[0022] Step 1. Define the structural assembly to be tested

[0023] Divide the structural assembly to be tested into several parts; then define the items to be tested for each part;

[0024] Step 2, setting a testing mold, which matches the size of the structural component assembly to be tested, and installing the testing mold in the testing device 1;

[0025] Step 3, setting several photoelectric switches 4 in the detection equipment, and the number of photoelectric switches 4 is consistent with the number of parts to be detected, and corresponds to the parts to be detected;

[0026] Step 4, setting several RGB digital fiber optic sensors 5 in the detection equipment, and the number of RGB digital fiber optic sensors 5 is consistent with...

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Abstract

The invention discloses a mistake-proof detection method for a structural member assembly in manufacturing industries of automobiles, machines or home appliances. The mistake-proof detection method comprises the following steps: I, defining a structural member assembly to be detected; II, setting a detection mold, and arranging the detection mold in detection equipment, wherein the detection mold is matched with the size of the structural member assembly to be detected; III, arranging a plurality of photoelectric switches in the detection equipment; IV, arranging a plurality of RGB digital optic fiber sensors in the detection equipment; V, arranging a plurality of digital laser sensors in the detection equipment; VI, calibrating the RGB digital optic fiber sensors and the digital laser sensors; VII, placing the structural member assembly to be detected in the detection mold, starting the detection equipment and an industrial control computer, analyzing and processing received data by the industrial control computer, and outputting a detection result to a display for displaying. The mistake-proof detection method can be widely applied to automated test systems in the fields of the automobiles, the motorcycles, the machines, the home appliances and the like.

Description

Technical field: [0001] The invention relates to an error-preventing detection method, in particular to an error-proof detection method for structural parts assembly in automobile, machinery or household appliance manufacturing industries. technical background: [0002] The identification of product configuration in conventional production is generally done manually by employees. This method is highly influenced by human factors, unstable, and error-prone. In particular, some structural parts are assembled and assembled from various parts, and there are more than a dozen configurations. Different configurations also have differences in part structure, color and material. Due to the large number of parts and many color matching methods, the differences in color, structure, and material are very small. It is difficult to completely distinguish them through visual inspection by employees during production. Risk of scrapped product, wrong delivery. Invention content: [0003...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/55G01N21/84
CPCG01N21/55G01N21/84G01N2021/8411
Inventor 彭枭雄
Owner ZHEJIANG SHIBAO CO LTD
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