Intelligent quenching machining tool for disc parts and control method

Abstract

The invention discloses an intelligent quenching machining tool for disc parts. The intelligent quenching machining tool for the disc parts comprises an adjustable rack and a quenching workbench; the adjustable rack comprises a rack base and an inclined bearing frame; and the quenching workbench comprises a rotary table and intelligent clamping claws. At the same time, the invention discloses a control method. The intelligent quenching machining tool for the disc parts and the control method can achieve adjustment of the angle between the rack base and the inclined bearing frame, adapt to different quenching process requirements, and increase the adjustment space between the parts and a quenching sensor; as for different quenching workpieces, adjustment of the clamping size of the intelligent clamping claws can be achieved; at the same time, the placement positions of the parts can be effectively detected, so that the parts are put in the center of the rotary table; and automatic detection of clamping in place is achieved, collision between the machining tool and the surfaces of the parts is avoided, buffering mechanisms and sensors for sensing the pressure are arranged inside the intelligent clamping claws and can effectively control the clamping force of the parts, and damage to the surfaces and the interiors of the parts is avoided.

Description

technical field [0001] The invention relates to an intelligent quenching machine tool and a control method for disk parts, belonging to the technical field of mechanical manufacturing and processing. Background technique [0002] Quenching is an important heat treatment process, and disc parts (such as gears) have high requirements and large demand for quenching equipment due to their special structure and wide application. [0003] The bed frames of traditional quenching machine tools are mostly fixed, and do not have small-scale adjustable functions. It is difficult to adapt to different quenching process requirements, which limits the adjustment space for the relative position between parts and quenching sensors; The rollers on the frame support the parts, and the positional relationship between the rollers is set in advance. This kind of roller support method is easy to cause slippage during the rotating quenching process of parts, especially large heavy-duty parts, and ...

AI Technical Summary

Problems solved by technology

[0003] The bed frames of traditional quenching machine tools are mostly fixed, and do not have small-scale adjustable functions. It is difficult to adapt to different quenching process requirements, which limits the adjustment space for the relative position between parts and quenching sensors; The rollers on the frame support the parts, and the positional relationship between the rollers is set in advance. This kind of roller support method is easy to cause slippage during the rotating quenching process of parts, especially large heavy-duty parts, and there is a certain degree of safety. Hidden dangers, and it is mainly suitable for parts of fixed size, but for batch quenching of parts of different sizes, it is difficult to automatically adjust the function of clamping size, and it is difficult to effectively control the clamping force applied to parts, and the clamping force is too high If the clamping force is too large, it will easily cause surface and internal damage to the parts

[0004] Traditional quenching machine tools limit the quenching heat treatment of a large number of components with different structural parameters, which reduces the efficiency, reliability and quality of quenching, and it is difficult to realize the intellectualization of the quenching process

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