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Production technology of precast concrete member rough surface

A technology of prefabricated concrete and prefabricated components, which is applied in the direction of manufacturing tools, mold auxiliary parts, ceramic molding machines, etc., and can solve problems such as unfavorable industrial production, low efficiency, and environmental pollution

Inactive Publication Date: 2017-10-24
HUNAN YUANDA ENG DESIGN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The chiseling process is to use a chisel machine to process a rough surface on the surface of the prefabricated component. During the construction process, dust is flying, polluting the environment, time-consuming, labor-intensive, low in efficiency, and high in cost.
The sandblasting process uses a sandblasting machine to spray the pouring slurry on the surface of the prefabricated components, but the treatment depth is shallow, and it is only suitable for plastering the surface, pasting waterproof layers or decorative materials, not suitable for the connection of structural parts, and dust pollution during the construction process larger
The napping process adopts manual napping, which is only suitable for making the roughness of the edge retaining surface without mold, the upper surface of the floor, and the upper surface of the beam.
The exposed aggregate agent + water washing process uses the exposed aggregate agent to smear the surface of the prefabricated component, and then wash it with water. The process is complicated, and a special washing station needs to be set up. The waste water needs to be treated before it can be discharged. The cement slurry pollutes the factory environment greatly, which is not conducive to Industrial production

Method used

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  • Production technology of precast concrete member rough surface
  • Production technology of precast concrete member rough surface
  • Production technology of precast concrete member rough surface

Examples

Experimental program
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Effect test

Embodiment Construction

[0046] see Figure 1~Figure 6 , the prefabricated concrete component rough surface production process of the present invention comprises:

[0047] 1) Provide rough surface forming templates for prefabricated components: multiple grooves or protrusions that meet the national standards for rough surfaces of prefabricated components are formed on PE material templates or metal templates;

[0048] 2) Provide prefabricated component rib molds: provide rib templates according to the design dimensions of prefabricated components, and install supporting components on the back of the rib templates;

[0049] 3) Connect and fix the PE material formwork or metal formwork with multiple grooves or protrusions prepared in the above 1) on the front side of the rib formwork produced in the above 2), and compound it into a mold with multiple grooves or multiple a raised prefabricated component rough side rib mold;

[0050] 4) Install the prefabricated component rough side rib mold with multip...

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PUM

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Abstract

The invention discloses a production technology of a precast concrete member rough surface. The production technology comprises the steps that 1, a precast concrete member rough surface forming template is prepared; 2, a precast member flange die is manufactured; 3, the precast member rough surface forming template prepared in the step 1 is connected and fixed to the precast concrete flange die prepared in the step 2; 4, the precast member rough surface flange die obtained in the step 3 is installed on a steel trolley or a bottom template; 5, connecting reinforcement bars are arranged based on the step 4; 6, concrete pouring, vibration, maintenance and demolding are carried out, and a precast concrete member with the rough surface is formed. Mechanical equipment and washing stations are saved, dust pollution and slurry pollution are avoided, the cost is low, the efficiency is high, the precast concrete member rough surface meets national standards, and the product quality is good.

Description

technical field [0001] The invention belongs to the technical field of construction engineering, and in particular relates to a production process for rough surfaces of prefabricated concrete components. Background technique [0002] According to national standards, rough surfaces and keyways shall be provided on the joint surfaces of prefabricated components and post-cast concrete, grouting materials, and sitting grouting materials, and shall meet the following requirements: [0003] 1. The joint surface between the prefabricated slab and the post-cast concrete laminate should be provided with a rough surface. [0004] 2. The joint surface between the prefabricated beam and the post-cast concrete laminate layer should be provided with a rough surface, and the end surface of the prefabricated beam should be provided with a keyway and should be provided with a rough surface. [0005] 3. The joint surface of the top plate and bottom of the prefabricated shear wall and the pos...

Claims

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Application Information

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IPC IPC(8): B28B7/00B28B7/34B28B1/08
CPCB28B7/0064B28B1/08B28B7/0014B28B7/34B28B7/346B28B7/348
Inventor 张剑王雅明徐雷朱彦哲
Owner HUNAN YUANDA ENG DESIGN CO LTD
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