Unlock instant, AI-driven research and patent intelligence for your innovation.

A laser-induced oxidation-assisted micro-turning device and method thereof

A laser induction and oxidation device technology, applied in turning equipment, turning equipment, metal processing equipment, etc., to achieve the effect of ensuring consistency, improving processing efficiency, and improving processing accuracy

Active Publication Date: 2019-04-02
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to propose a laser-induced oxidation-assisted micro-turning device and its method to solve the difficult problem of micro-turning of high-hardness materials

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A laser-induced oxidation-assisted micro-turning device and method thereof
  • A laser-induced oxidation-assisted micro-turning device and method thereof
  • A laser-induced oxidation-assisted micro-turning device and method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Below to The YG20 cemented carbide round bar is used as the workpiece material, and the PCD micro-turning tool is used as the cutting tool, and the laser-induced oxidation-assisted micro-turning device and method thereof proposed by the present invention are further described.

[0047] YG20 cemented carbide is mainly composed of hard phase WC (80%) and binder phase Co (20%), with a density of 13.4-13.8g / cm 3 , the hardness is 85-87HRA, the bending strength is 3100MPa, it has good strength, hardness and wear resistance, so it is widely used in various stamping dies and tools. Through the high-temperature oxidation experiment research on YG20 cemented carbide materials, it is found that when YG20 cemented carbide is heated at a temperature above 500 ° C, it will undergo oxidation reaction with oxygen in the air, and the rate of oxidation reaction will be parabolic as the temperature increases. The law gradually increases, and the oxidation reaction equation is as follow...

Embodiment 2

[0058] The difference from Embodiment 1 is that this embodiment adopts TiB 2 The base ceramic round rod is used as the workpiece material. During the processing, the laser power is 5W, the pulse frequency is 20Khz, the scanning speed is 30mm / s-50mm / s, and the oxygen flow rate is 10L / min. The thickness of the obtained oxide layer is about 1.9μm-2.4μm, and the thickness of the heat-affected layer is about 2.6μm. -4.3 μm. During laser-induced oxidation-assisted micro-turning, the distance between the tip of the micro-turning tool and the laser spot along the workpiece axis is 15 mm, the spindle speed is 300 rad / min, the feed rate is 0.15 mm / s, the depth of cut is 3.0 μm, and the heat-affected layer is finally cut The spindle speed is 240rad / min, the feed speed is 0.01mm / s, and the cutting depth is 1.0μm.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
flexural strengthaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a laser-induced oxidation-assisted micro-fine turning machining device and method. The laser-induced oxidation-assisted micro-fine turning machining device comprises a micro-fine turning device, a laser-induced oxidation device, a laser focusing device, a distance sensor and a control device. In the machining process, a laser-induced oxidation method is utilized for changing high-hardness materials such as ceramic and hard alloy into oxidation layers which are loose and can be removed easily, a cutting load is reduced, and cutting-tool wear is reduced; and the distance sensor is adopted for detecting the distance between materials in a to-be-machined region and a focusing lens in the laser-induced oxidation device in real time, the control device is utilized for controlling the laser focusing device and adjusting the focal distance of a laser in time, and therefore uniformity of the oxidation layers can be effectively guaranteed, and the machining accuracy can be guaranteed. By means of the machining device and method, high-accuracy micro-fine turning machining of the high-hardness materials such as the ceramic and the hard alloy can be achieved.

Description

Technical field: [0001] The invention relates to a laser-induced oxidation-assisted micro-turning processing device and a method thereof, belonging to the field of micro-machining. Background technique: [0002] Micro-turning is a common processing method for machining micro-sized rotary parts, especially micro-sized shaft and disk parts. It has the advantages of controllable machining accuracy, applicable to a variety of materials and low processing cost. However, when using micro-turning to process difficult-to-machine materials, there are still problems such as severe tool wear, low processing efficiency, and poor surface quality. These problems are more prominent when processing difficult-to-machine materials with high hardness such as ceramics and cemented carbide. It is the characteristics of high hardness and high brittleness of ceramic materials that make it difficult to perform micro-turning. [0003] There are two main solutions to the problem of micro-cutting of ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23P23/04B23B5/00
CPCB23B5/00B23P23/04
Inventor 赵国龙闫继豪李亮何宁郝秀清杨吟飞赵威
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS