A kind of intelligent maintenance equipment for belt conveyor

Abstract

Intelligent overhaul equipment for a belt conveyor comprises a malfunction inspection device, an overhaul traveling mechanism, a control chamber, a carrier roller replacement device, a protective fence, a carrier roller storing and supplying device and a power generation system. The malfunction inspection device is installed on one side of a belt conveyor overall framework A and provided with the overhaul traveling mechanism, and the overhaul traveling mechanism is provided with the control chamber, the carrier roller replacement device and the power generation system. The protective fence is of a steel pipe welding structure and fixed to the periphery of the control chamber, and the protective fence and the overhaul traveling mechanism are fixed in a welded mode. The carrier roller storing and supplying device is fixed to the position, between the power generation system and the control chamber, of the upper portion of the overhaul traveling mechanism. The intelligent overhaul equipment replaces manual daily inspection, thus, the labor intensity of manpower is relieved, the working efficiency is high, information omitting and information inaccuracy which are caused by manual information collecting are avoided, routinization and intelligentization are achieved, the complex manual carrier roller replacing process is simplified, the accuracy is ensured, and the intelligent overhaul equipment is applied to the technical field of belt conveyor overhaul and maintenance equipment.

Description

Technical field [0001] The invention relates to an intelligent inspection device for a belt conveyor in the technical field of belt conveyor inspection and maintenance equipment, in particular to an intelligent inspection device for a belt conveyor. Background technique [0002] At present, the belt conveyor inspection method mainly relies on manual inspection, that is, relying on manual methods to use visual, hearing, smelling, touch and other sensory organs and simple tools to conduct daily inspections on the belt conveyor system in order to discover the equipment in time Abnormal parts during operation. Manual inspection is inefficient and difficult to ensure accuracy. The accuracy of inspection results depends on the inspector’s sense of responsibility and experience. According to statistics, most equipment failures are due to delayed maintenance, environmental factors, or operator experience Caused by lack; part of the belt conveyor system is in an extreme environment, with...

AI Technical Summary

Problems solved by technology

The manual inspection method is inefficient and difficult to guarantee accuracy. The accuracy of the inspection results depends on the responsibility and experience of the inspectors. According to statistics, most equipment failures are caused by untimely maintenance, environmental factors, or operator experience. Caused by lack; part of the belt conveyor system is in an extreme environment, with a lot of dust, high-temperature materials, and transmission lines erected at high altitudes. The harsh on-site environment has caused certain safety hazards for inspectors; in the past, inspectors found equipment abnormalities during maintenance Finally, the inspector will notify the control center to shut down, the response time is slow, and the safety is poor; at the same time, during the operation of the system, the manual inspection method cannot realize real-time online monitoring

The existing manual inspection has disadvantages such as high labor intensity, low work efficiency, many subjective factors, slow response time, and inability to monitor on-line in real time. We have developed intelligent maintenance equipment for belt conveyors to realize intelligent inspection, alarm, and maintenance of belt conveyors. has great significance

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