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Vertical dipping and beating trough

A vertical, rectangular tank technology, which is applied in the processing of textile material drums, textile material carriers, and textile material containers. It can solve the problems of continuous operation, unstable cloth floating, and short soaking time, and achieve the effect of beating and cleaning. Good, improve the cleaning effect and prolong the soaking time

Pending Publication Date: 2018-01-26
SHANDONG GUANGTAI ENVIRONMENTAL TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the washing line generally includes multiple dipping tanks, flat washing tanks, beating tanks, drum tanks, and clear water tanks arranged horizontally. There is a corresponding rolling car behind each tank to squeeze out the sewage. The clean water tanks at the rear flow forward one by one. During the water flow, the fabric in the tanks is floating and easy to run off. There is also the problem of out-of-synchronization of each roller in each tank, and the amount of cloth stored in the tank is limited.
Especially in the dipping tank, the cloth is transported in the horizontal and horizontal direction, not only the amount of cloth stored is small, but also the water level of the dipping tank only impregnates the cloth conveyed in the lower part, the soaking time of the cloth in the dipping tank is short, and the cleaning effect of the cloth is not good. There is a problem that it is easy to run off. In order to make the cloth soak for a long time, the general washing line is equipped with multiple dipping tanks to make the cloth soak repeatedly. Although this method has a certain cleaning effect, it consumes water and consumes a lot of energy. The equipment is as long as 15 meters. Even if the cleaning efficiency and cloth storage volume of such a long cleaning line cannot meet the requirements of the pre-stage cloth storage volume, the small cloth storage volume cannot achieve the purpose of continuous operation. However, the cleaning effect is short due to the short soaking time. Poor also can not meet the cleaning requirements
[0004] In order to meet the requirements of continuous water washing and cloth storage, some washing lines increase the length of washing. Specifically, the above two washing lines are combined, and a compensator is used in the middle to connect them. Although this method has high cleaning efficiency and relatively fast speed, the cleaning is easy The cloth is also relatively clean, which solves the problem of cloth storage and continuous cleaning, but it has the following defects: due to the design of the compensator, the water cannot flow continuously from the back to the front, and the water flow of the back-stage washing line is interrupted at the position of the compensator, and the front-stage washing The line needs to be supplied with water separately, so that the front and rear stages of cleaning must be supplied separately, the water consumption is large, the situation of water waste is serious, the cost of wastewater treatment is high, the production cost is increased, and it is not conducive to environmental protection; the energy consumption of the washing line is doubled, but it is The corresponding cleaning effect was not obtained; the lengthening of the washing line made the synchronization of the entire washing line rollers and the problems of fabric deviation more serious; the washing line was 30 meters long horizontally, and the workshop space was limited, which was often limited by the on-site space; the washing line At least 6 people are required for the head, which increases the number of personnel and high labor costs

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Vertical dipping and beating trough

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Example 1, such as figure 1 As shown, a vertical dipping and beating tank includes a rectangular tank body 1 with an upper opening, and the rectangular tank body is provided with a cloth conveying and folding mechanism and a cloth lifting mechanism located on one side of the cloth conveying and folding mechanism:

[0044] The cloth lifting mechanism includes a guide roller 2 arranged at the bottom of the rectangular trough and a plurality of spreading rollers 3 arranged upward along the trough wall of the rectangular trough. The cloth is tensioned and delivered to the outside of the rectangular tank.

[0045] The spreading roller includes a roller body, a roller shaft and roller wires arranged on the outer surface of the roller body, and the roller wires include a plurality of spiral forward roller wires and bolt reverse roller wires. Taking the middle of the roller body as the boundary, a plurality of spiral forward rolling wires and a plurality of spiral reverse roll...

Embodiment 2

[0046] Example 2, such as figure 2 As shown, the cloth feeding mechanism also includes a deviation-correcting roller 4 arranged above the rectangular trough, and an output roller 5 is also provided in the groove below the deviation-correcting roller. The deviation-correcting roller can correct the deviation of the cloth to be output after impregnation in time; the output roller arranged under the deviation-correcting roller reduces the height of the cloth output, which can reduce the height of the padding car and the height of the subsequent cleaning tank.

Embodiment 3

[0047] Example 3, such as image 3 As shown, a brush roller 6 is also arranged between the spreading rollers. The cloth is discharged after dipping in the dipping tank. Just after the cloth is dipped, if there is more waste wool on the front of the blanket, that is, the wool surface, a brush roller is installed on the fabric lifting mechanism to comb the wool surface of the fabric and remove the waste wool from the wool surface. Comb out, remove the waste hair on the rough surface of the cloth, and further improve the cleaning effect of the cloth.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a vertical dipping and beating trough and belongs to the technical field of fabric cleaning. The vertical dipping and beating trough comprises a rectangular trough body with anopen upper portion, wherein a fabric conveying and folding mechanism and a fabric lifting-out mechanism arranged on one side of the fabric conveying and folding mechanism are arranged in the rectangular trough body. The fabric lifting-out mechanism comprises a guiding roller arranged at the lower portion of the rectangular trough body and multiple beating-spreading rollers upwards arranged alongthe trough wall of the rectangular trough body, wherein the multiple beating-spreading rollers are sequentially arranged in a zigzag mode, so that fabrics are tensioned and conveyed outside the rectangular trough body. The fabric lifting-out mechanism also comprises a deviation rectifying roller arranged above the rectangular trough body, and an output roller is also arranged in the trough under the deviation rectifying roller. Hairbrush rollers are also arranged among the beating-spreading rollers. The vertical dipping and beating trough is simple in structure, small in occupied space and large in fabric storage amount, the fabric dipping time is prolonged, dipped fabrics are orderly discharged under the effect of the fabric lifting-out mechanism, and a beating-cleaning effect is good.

Description

technical field [0001] The invention relates to a vertical dipping and beating tank, which belongs to the technical field of cloth cleaning. Background technique [0002] Fabrics such as blankets, carpets, curtains, etc. need to go through printing, steaming and color-fixing processes. After printing, steaming and color-fixing, the cloth after printing, steaming and color-fixing has excess paste on the back and excess pigment on the surface. Generally, the fabric does not feel good and has a rough surface effect. Not good, the color is dark, in serious cases, it will affect the treatment of the subsequent process, so it is necessary to wash the product after printing, steaming and color fixing, to wash off the excess slurry and color, generally according to the ability of the fibers of different fabrics to absorb colors Different, after washing, 5-10% of the pigment on the cloth can be washed off, and the washed product is not only clean, softer, but also brighter and more v...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06B23/14D06B3/16D06B23/02D06B23/04D06B23/20D06G1/00D06B1/02
Inventor 高景松
Owner SHANDONG GUANGTAI ENVIRONMENTAL TECH CO LTD