Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Core production sand and core production process thereof

A core sand and process technology, applied in the field of iron mold sand-coated casting, can solve the problems of inability to meet environmental protection requirements, appearance defects of castings, poor surface quality, etc., to eliminate serious pollution problems, improve surface quality, and reduce machining allowances. Effect

Inactive Publication Date: 2018-02-23
山西东鑫衡隆机械制造股份有限公司
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the field of iron mold sand-covered casting, whether it is iron mold production or product classification, a large number of casting cores are used. When the existing cores are made, the core sand used is a mixture of raw sand and synthetic grease. During the baking process after the core is formed, the synthetic grease will be transformed into polluting exhaust gas, seriously polluting the environment, and can no longer meet the existing environmental protection requirements; the core sand core made of synthetic grease and raw sand, In the process of use, it often causes casting appearance defects and poor surface quality

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] A core-making sand, its component raw materials include: 20 kg of phenolic resin sand with a flexural strength of 4 MPa and an air volume of ≤ 15 ml / g, 0.14 kg of water, and 0.16 kg of furan resin.

[0017] A core-making process using the above-mentioned core-making sand includes the following steps:

[0018] (1) Prepare 20Kg of phenolic resin sand, 0.14Kg of water, and 0.16Kg of furan resin as required; spare;

[0019] (2) Add the weighed phenolic resin sand to the mixer for stirring. During the stirring process, add 0.14Kg of water uniformly until the phenolic resin sand and water are fully mixed;

[0020] (3) After the phenolic resin sand and water are fully mixed and evenly mixed, in the process of continuing to stir, add 0.16Kg of furan resin evenly in several times until the mixing is uniform, the preparation of the core sand is completed;

[0021] (4) Inject the core-making sand into the mold, flatten and compact, and take out the molded core;

[0022] (5) Place the formed ...

Embodiment 2

[0025] A core-making sand, its component raw materials include: 30Kg of phenolic resin sand with a bending strength of 5MPa and an air-generating volume≤15ml / g, 0.225Kg of water, and 0.21Kg of furan resin.

[0026] A core-making process using the above-mentioned core-making sand includes the following steps:

[0027] (1) Prepare 30Kg of phenolic resin sand, 0.225Kg of water, and 0.21Kg of furan resin as required; spare;

[0028] (2) Add the weighed phenolic resin sand to the mixer for mixing. During the mixing process, add 0.225Kg of water uniformly until the phenolic resin sand and water are fully mixed;

[0029] (3) After the phenolic resin sand and water are thoroughly mixed and evenly mixed, in the process of continuing to stir, add 0.21Kg of furan resin evenly in several times until it is evenly stirred, and the preparation of core sand is completed;

[0030] (4) Inject the core-making sand into the mold, flatten and compact, and take out the molded core;

[0031] (5) Place the form...

Embodiment 3

[0034] A core-making sand, its component raw materials include: selecting 40 kg of phenolic resin sand with a bending strength of 6 MPa and an air volume ≤ 15 ml / g, 0.32 kg of water, and 0.32 kg of furan resin.

[0035] A core-making process using the above-mentioned core-making sand includes the following steps:

[0036] (1) Prepare 40Kg of phenolic resin sand, 0.32Kg of water and 0.32Kg of furan resin as required; spare;

[0037] (2) Add the weighed phenolic resin sand to the mixer for stirring. During the stirring process, add 0.32Kg of water uniformly until the phenolic resin sand and water are fully mixed;

[0038] (3) After the phenolic resin sand and water are fully mixed and evenly mixed, in the process of continuing to stir, add 0.32Kg of furan resin evenly in several times until the mixing is uniform, and the preparation of core sand is completed;

[0039] (4) Inject the core-making sand into the mold, flatten and compact, and take out the molded core;

[0040] (5) Place the fo...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
flexural strengthaaaaaaaaaa
flexural strengthaaaaaaaaaa
flexural strengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to core production sand and a core production process of the core production sand. The core production sand comprises, phenolic rein-bonded sand, water and furan resin. The bending strength of the phenolic rein-bonded sand ranges from 4 MPa to 6 MPa, and the gas evolution is smaller than or equal to 15 ml / g, the weight of the phenolic rein-bonded sand is worked out accordingto the number of produced cores, the percentage of the water to the total weight of the phenolic resin sand is 0.7-0.8%, and the percentage of the furan resin to the total weight of the phenolic resinsand is 0.7-0.8%. The core production method comprises the steps that the prepared phenolic resin sand, water and furan resin are calculated according to the proportion and are sequentially added anduniformly mixed according to the requirements; and the uniformly-mixed core production sand is added into a molding cavity mold and formed and is put into a baking stove and baked according to the temperature and time requirements, and production is completed. The produced sand cores for casting are high in strength, small in gas evolution and good in collapsibility, and the profile quality of castings can be improved.

Description

Technical field [0001] The invention belongs to the field of iron mold-coated sand casting, and specifically relates to a core-making sand and a core-making process. Background technique [0002] As the country continues to deepen environmental protection, higher requirements are placed on the discharge of pollutants. Based on this, in order to get rid of the heavily polluted synthetic oil core sand, we have carried out research work on environmentally friendly core sand, and have achieved certain results. [0003] In the field of sand-coated casting of existing iron molds, a large number of casting cores are used in the production of iron molds or product classification. When the existing cores are made, the core-making sand used is a mixture of raw sand and fat oil. It is formulated. During the baking process after the core is formed, the synthetic fat oil will be transformed into polluted exhaust gas, which seriously pollutes the environment, and can no longer meet the existing...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/22B22C9/10
CPCB22C1/2233B22C9/10
Inventor 杨瑞杨生胜杨峰任雷钧席浩玉杨蒲恩令狐小鹏
Owner 山西东鑫衡隆机械制造股份有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products