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Energy-saving casting system reasonably utilizing space of casting area

A regional and spatial technology, applied in the field of energy-saving casting systems, can solve the problems of unstable casting quality, labor-intensive labor, and many processes, so as to reduce the use of mains electricity, avoid safety liability accidents, and improve operational efficiency. Effect

Inactive Publication Date: 2018-03-27
CHANGZHOU KAIFA GUANGMING CASTING FACTORY GENERAL PARTNERSHIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0035] Disadvantages: 1. The mechanical properties are not as good as forgings, such as coarse structure and many defects;
[0036] 2. In sand casting, single piece and small batch production, the labor intensity of workers is high;
[0037] 3. The quality of castings is unstable, there are many processes, the influencing factors are complex, and many defects are prone to occur
[0047] Casting production has different characteristics from other processes, mainly because it has wide adaptability, requires more materials and equipment, and pollutes the environment.

Method used

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  • Energy-saving casting system reasonably utilizing space of casting area

Examples

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Effect test

Embodiment 1

[0071] An energy-saving casting system that rationally utilizes the space of the casting area, effectively utilizes the space position in the area where the casting system is located, uses the roof of the area where the casting system is located as the erection ground for photovoltaic panels, and uses solar power generation mode for power supply, so as to maximize Reduce the electricity consumption of mains electricity, and further have the purpose of saving energy. The whole system has the characteristics of scientific setting, convenient and safe use, and high production efficiency, such as figure 1 , figure 2 As shown, the following configuration structure is particularly adopted: a casting system and a control system for casting system control are provided, a power supply system and a control circuit are arranged in the control system, and the power supply system is connected to the control circuit and the casting system respectively. connection, the control circuit is co...

Embodiment 2

[0074] This embodiment is further optimized on the basis of the above-mentioned embodiments. In order to better realize the present invention, it can facilitate the comparison of real-time data and prefabricated data, thereby effectively adjusting the heating temperature of the heating device, thereby ensuring the quality of the casting. Such as figure 1 , figure 2 As shown, the following arrangement structure is adopted in particular: an analog-to-digital conversion circuit, a central processing unit, a digital-to-analog conversion circuit, a display circuit and an adjustment circuit are arranged in the control circuit, and the temperature detector 1 is connected to the analog-to-digital conversion circuit, The analog-to-digital conversion circuit is connected to the central processing unit, the DC circuit is connected to the central processing unit, the central processing unit is respectively connected to the display circuit and the analog-to-digital conversion circuit, the...

Embodiment 3

[0076] This embodiment is further optimized on the basis of any of the above-mentioned embodiments. In order to better realize the present invention, PLC technology is used for temperature adjustment and power supply control, so as to avoid the entire casting system from being slowed down due to system errors in the control circuit itself. , so as to further avoid safety liability accidents, such as figure 1 , figure 2 As shown, the following arrangement structure is particularly adopted: a PLC control circuit, a temperature adjustment switch, an AC contactor and a heater control switch are arranged in the regulating circuit, the digital-to-analog conversion circuit is connected to the PLC control circuit, and the PLC control circuit is respectively It is connected with the temperature adjustment switch and the AC contactor, the AC contactor is connected with the heater control switch, the heater control switch is connected with the AC circuit, and the heater control switch i...

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PUM

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Abstract

The invention discloses an energy-saving casting system that rationally utilizes the space of the casting area. It is provided with a casting system and a control system for controlling the casting system. The control system is provided with a power supply system and a control circuit. The power supply system is provided with photovoltaic panels, A bus circuit, a power controller, a DC circuit, an inverter circuit and an AC circuit, the photovoltaic panels are arranged on the roof of the working area of ​​the foundry system, and the photovoltaic panels are connected to the bus circuit, the bus circuit is connected to the power controller, and the power controller They are respectively connected to the inverter circuit and the DC circuit, the DC circuit is connected to the control circuit, the inverter circuit is connected to the AC circuit, and the AC circuit is connected to the casting system; the casting system is equipped with a heating device, a sealing device, an immersion tube and Mold; the roof of the area where the casting system is located is used as the erection ground for photovoltaic panels, and the solar power is used for power supply, so as to reduce the use of mains electricity as much as possible.

Description

technical field [0001] The invention relates to the fields of casting technology and the like, and specifically relates to an energy-saving casting system that rationally utilizes the space of a casting area. Background technique [0002] Casting - smelting metal, making casting molds, pouring molten metal into casting molds, and obtaining metal parts blanks with certain shape, size and performance after solidification. [0003] Casting is the process of smelting metal into a liquid that meets certain requirements and pouring it into a mold, cooling and solidifying, and cleaning to obtain a casting with a predetermined shape, size and performance. Because the casting blank is almost shaped, the purpose of free machining or a small amount of machining reduces the cost and reduces the production time to a certain extent. Casting is one of the basic processes of the modern device manufacturing industry. [0004] Casting is a kind of metal thermal processing technology mastered...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D37/00B22D41/01
CPCB22D37/00B22D41/01
Inventor 刘文昭
Owner CHANGZHOU KAIFA GUANGMING CASTING FACTORY GENERAL PARTNERSHIP
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