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Method and device for pulse composite magnetic field assisted GMAW high-speed welding

A composite magnetic field and welding device technology, applied in welding equipment, welding accessories, devices for supplying/exhausting protective gas, etc., to achieve the effect of suppressing undercut and hump defects, promoting lateral spreading, and good accessibility

Active Publication Date: 2018-03-30
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, a suitable external magnetic field device has not yet been developed to simultaneously realize the targeted regulation of the lateral spreading and backward flow of liquid metal in the molten pool.

Method used

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  • Method and device for pulse composite magnetic field assisted GMAW high-speed welding
  • Method and device for pulse composite magnetic field assisted GMAW high-speed welding
  • Method and device for pulse composite magnetic field assisted GMAW high-speed welding

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Embodiment 1

[0051] Embodiment 1: The pulsed composite magnetic field assists the GMAW high-speed welding process. With the device of this embodiment, the generated composite magnetic field is adjusted by adjusting the generated current waveform, and the adjusted external magnetic field is applied to the welding process. The welding workpiece is made of 250×70×5mm Q235 steel plate, the GMAW welding power supply is adjusted, the welding current is 275A, and the welding voltage is 32.5V; the DC pulse adjustable power supply is adjusted to adjust the current waveform to a dual pulse waveform, size 5A, frequency 18Hz, and A current signal with an air ratio of 50% and a phase difference of 180° is welded with an external magnetic field at a welding speed of 1.5m / min.

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Abstract

The invention discloses a method and a device for pulse composite magnetic field assisted GMAW high-speed welding. The device comprises a direct-current pulse adjustable excitation power supply and apulse composite magnetic field generation device, and the direct-current pulse adjustable excitation power supply is connected with the pulse composite magnetic field generation device; the pulse composite magnetic field generation device comprises a GMAW welding gun and magnetizing iron cores arranged on the outer edge of the GMAW welding gun; and the magnetizing iron cores comprise a plurality of magnetic poles, magnetic pole heads are arranged along the circumference of the GMAW welding gun, an included angle is formed between the upper portion of each magnetizing iron core and the center line of the GMAW welding gun, and excitation coils are wound around the upper portions of the magnetizing iron cores. By controlling the inclination angle in the welding direction, the amplitude and frequency of left and right swing and residence time on two sides of a weld joint of droplet metal and a welding arc, transverse spreading and backward flowing of liquid metal in a molten pool can be improved, and under certain welding parameters and magnetic field parameters, the purposes of eliminating the defeats namely, undercut and the humping defect can be achieved.

Description

Technical field [0001] The invention relates to a pulse compound magnetic field assisted GMAW high-speed welding method and device. Background technique [0002] Welding process has a significant impact on the final quality and production efficiency of equipment manufacturing products. At present, MMAW (GMAW) plays a leading role in the application of various welding technologies. Increasing its welding speed is the main way to improve welding productivity. However, actual production experience has proved that when the GMAW welding speed reaches 0.6m / min, undercut defects appear in the weld; when the welding speed is further increased, hump defects will also be induced. The appearance of undercut and hump defects severely reduces the mechanical properties of the joint, limits the increase in welding speed, and becomes a bottleneck for enterprises to improve welding productivity. [0003] The use of an external magnetic field to improve the arc welding process has the advantages ...

Claims

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Application Information

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IPC IPC(8): B23K9/173B23K9/32B23K9/08
CPCB23K9/08B23K9/173B23K9/32B23K9/325
Inventor 陈姬张棪腾武传松
Owner SHANDONG UNIV
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