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An anisotropic bonded NdFeB multi-pole magnetic ring and its preparation method

An anisotropic, multi-pole magnetic ring technology, used in the manufacture of inductors/transformers/magnets, magnetic objects, magnetic materials, etc., can solve the problems of long production cycle, poor uniformity of magnetic properties of magnetic rings, and poor uniformity of circumferential dimensions, etc. Achieve the effect of high orientation magnetic field strength, high magnetic ring orientation, and good versatility

Active Publication Date: 2021-06-29
BEIJING ZHONG KE SAN HUAN HI TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the patent proposes that its method can also be used for bonded magnets, except that the same bonded magnet and sintered magnet have similar matrix components, other preparation principles and methods are completely different, from the process flow, preparation environment, preparation equipment, to the preparation process. The powder preparation method, powder particle size, powder shape, binder, additive, powder formability and molding conditions, sintering or curing conditions, etc. are different, and the key process methods of its preparation have almost no translation and reference value
If this method is to be used in the preparation of bonded magnets, according to the characteristics of the preparation process of bonded magnets, it is not difficult to find that when using this method to compact two parts of bonded magnetic powder, especially the first two parts of bonded magnetic powder, the Under the action, the magnetic powder at the 2nd part of the pressure will partially move to the other non-pressurized parts of the annular cavity, destroying the uniformity of the magnetic powder in the annular cavity, in order to seek the balance of the force, and the final result is the prepared magnetic ring The circumferential density distribution is uneven, the magnetic properties of the magnetic ring are poor in uniformity, and the circumferential size is poor in consistency, and every two parts undergoes at least two orientation compaction processes and one demagnetization process, resulting in long production cycles and low efficiency.

Method used

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  • An anisotropic bonded NdFeB multi-pole magnetic ring and its preparation method
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  • An anisotropic bonded NdFeB multi-pole magnetic ring and its preparation method

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Effect test

Embodiment 1

[0035] Raw material of magnetic powder used in production: 4-pole magnetic ring is prepared by using anisotropic HDDR-NdFeB magnetic powder. The specific experiments are as follows.

[0036] (1) Weigh 22g of epoxy resin, fully dissolve it in 150g of acetone, then add 1000g of magnetic powder, stir and heat to completely volatilize the acetone to obtain dry magnetic powder evenly coated with epoxy resin, and finally add 3g Molybdenum disulfide and 2g of EH-type enhanced lubricant are fully mixed to obtain pre-compressed magnetic powder;

[0037] (2) Preheat the pre-compressed magnetic powder to 55°C in the hopper, and to 70°C in the material shoe. figure 1 and figure 2 The tile mold shown is preheated to 120°C, and the central angle of the tile mold is 89.9°±0.1°. Among them, by figure 1 and figure 2 It can be seen that the magnetic powder is in the tile-shaped cavity of the female mold 13a of the tile-shaped mold, and the two ends of the mold cavity are provided with th...

Embodiment 2

[0044] An 8-pole magnetic ring was prepared with anisotropic HDDR-NdFeB magnetic powder.

[0045] (1) Weigh 22g of epoxy resin, fully dissolve it in 150g of acetone, then add 1000g of magnetic powder, stir and heat to completely volatilize the acetone to obtain dry magnetic powder evenly coated with epoxy resin, and finally add 3g Molybdenum disulfide and 2g of EH-type enhanced lubricant are fully mixed to obtain pre-compressed magnetic powder;

[0046] (2) Preheat the pre-compressed magnetic powder to 55°C in the hopper, and to 100°C in the material shoe. Image 6 The tile-shaped mold shown is preheated to 120°C, and the central angle of the tile-shaped mold is 44.9°±0.1°. Among them, by Image 6 It can be seen that the magnetic powder is in the mold cavity of the female mold 14a of the tile-shaped mold, and the die cavity two ends are provided with the concave mold 14b of the tile-shaped mold and the punch 14c of the tile-shaped mold that are slidably matched with the mold...

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Abstract

The invention provides an anisotropic bonded NdFeB multi-pole magnetic ring and a preparation method thereof. The multi-pole magnetic ring is an anisotropic bonded NdFeB 2n-pole magnetic ring, wherein n is greater than or equal to A natural number of 2, 2n splicing lines are faintly visible or clearly visible at the splicing of the magnetic tiles on the magnetic ring, and the magnetic ring is an anisotropic tile type bonded with 2n center angles of π / n after orientation pressing The blanks are spliced ​​and pressed in a secondary molding method after the ring mold. The preparation method of the invention has the characteristics of high magnetic ring orientation degree, high orientation magnetic field strength, easy availability and good versatility, adjustable demagnetization magnetic field strength, short production process, high production efficiency, low cost and the like.

Description

technical field [0001] The invention relates to an anisotropic bonded NdFeB multi-pole magnetic ring and a preparation method thereof. Background technique [0002] Among anisotropic NdFeB magnetic rings, bonded NdFeB multipolar magnetic rings are compared with sintered NdFeB multipolar magnetic rings and hot-pressed and heat-deformed NdFeB multipolar magnetic rings, although their maximum magnetic energy product is lower. 30-50%, but it has the advantages of high material utilization rate, high dimensional accuracy, short manufacturing cycle, and easy processing. Therefore, anisotropic bonded NdFeB multipole magnetic ring has developed rapidly in recent years and has a good market prospect. [0003] However, the difficulty of preparing anisotropic bonded NdFeB multipole magnetic rings is far more difficult than that of isotropic bonded NdFeB magnetic rings. The difficulty in the preparation of anisotropic bonded NdFeB multipolar magnetic rings mainly lies in the design of t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F1/057H01F41/02B22F1/00B22F3/02
CPCH01F1/0576H01F41/0266B22F3/02B22F2003/023B22F1/10B22F1/103
Inventor 秦国超饶晓雷蔡道炎敖学如胡伯平
Owner BEIJING ZHONG KE SAN HUAN HI TECH
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