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Lower blade of self-locking slitting disc knife and machining method of lower blade

A processing method and self-locking technology, which is applied in metal processing and other directions, can solve the problems of upper and lower blade damage, cost increase, blade chipping, etc., and achieve the effect of easy disassembly, convenient replacement, and improved replacement efficiency

Active Publication Date: 2018-06-08
安徽华天机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] At present, when the end face of the lower blade jumps more than 0.01mm, it will cause the upper and lower blades to overlap and collide with each other intermittently during high-speed rotation. After the collision, it is very easy to cause the blade to break, the upper blade and the lower blade are damaged, and the frequency of replacement high cost, the problem of increased cost, the purpose of the present invention is to provide a self-locking cutting disc knife lower knife, simple structure, easy to disassemble the disc lower knife on the knife shaft, and the disc lower knife can be locked on the knife On the shaft, the runout value of the end face of the blade is 0.005mm, which ensures that the cutting accuracy of the slitting machine meets the production requirements, avoids overlapping and collision of the upper and lower blades during high-speed rotation, and protects the blades from damage

Method used

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  • Lower blade of self-locking slitting disc knife and machining method of lower blade
  • Lower blade of self-locking slitting disc knife and machining method of lower blade
  • Lower blade of self-locking slitting disc knife and machining method of lower blade

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Experimental program
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Effect test

Embodiment 1

[0042] Please refer to Figure 1 to Figure 3 , the self-locking slitting disc cutter lower knife of the present embodiment comprises an annular blade body 1, and the annular blade body 1 is provided with a cutting edge 120, and the angle a of the cutting edge 120 is 81°, and a is an integer degree, and the cutting edge The width of the mouth 120 is 10 mm; an eccentric groove 110 is provided inside the annular blade body 1, and a ball 2 and an eccentric washer 3 are arranged in the eccentric groove 110, and the central axis of the annular blade body 1 and the central axis of the eccentric groove 110 are not on the same straight line . Wherein the ball 2 can be made of stainless steel balls, or balls 2 of other materials with better hardness, such as plastic, glass, etc., the diameter D of the ball 2 is slightly smaller than the width H of the eccentric groove 110, and the gap between the ball 2 and the eccentric groove 110 In cooperation, the ball 2 fills the entire eccentric ...

Embodiment 2

[0048] A kind of processing method of self-locking type slitting disc cutter of the present invention, comprises the following specific steps:

[0049] Step S101, raw material preparation of the blade: the blade is made of a forged blank, and the components of the forged blank are calculated by weight percentage: C: 0.65%, Si: 0.18%, Mn: 1.6%, Cr: 0.25%, Ni: 0.015% , Co: 0.6%, S: 0.01%, P: 0.01%, and the rest is Fe;

[0050] Step S102, annealing the forged blank, the annealing temperature is 830°C, and the annealing time is 6 hours;

[0051] Step S103, rough machining of the forging blank: After the annealing treatment in step S102, the forging blank is made into a workpiece with a finishing allowance. The cutting edge 120 of the blade, the angle a of the cutting edge 120 is 81°, a is an integer degree, and the width of the cutting edge 120 is 10mm; ③Scribe and drill six Ф5mm holes, and the six Ф5mm holes are evenly distributed in the circumferential direction of the blade ,...

Embodiment 3

[0057] A kind of processing method of self-locking type slitting disc cutter of the present invention, comprises the following specific steps:

[0058] Step S101, raw material preparation of the blade: the blade is made of a forged blank, and the components of the forged blank are calculated by weight percentage: C: 0.69%, Si: 0.15%, Mn: 1.23%, Cr: 0.2%, Ni: 0.01% , Co: 0.65%, S: 0.02%, P: 0.01%, and the rest is Fe;

[0059] Step S102, annealing the forged blank, the annealing temperature is 830°C, and the annealing time is 6 hours;

[0060] Step S103, rough machining of the forging blank: After the annealing treatment in step S102, the forging blank is made into a workpiece with a finishing allowance. The cutting edge 120 of the blade, the angle a of the cutting edge 120 is 82°, a is an integer degree, and the width of the cutting edge 120 is 15mm; ③ Scribe and drill six Ф5mm holes, and the six Ф5mm holes are evenly distributed in the circumferential direction of the blade ...

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Abstract

The invention discloses a lower blade of a self-locking slitting disc knife and a machining method of the lower knife, and belongs to the technical field of cutting tools. The lower blade comprises anannular blade body, the annular blade body is provided with a cutting edge, the angle a of the cutting edge of the annular blade body is 81-83 degrees, the value of degrees of a is an integer, and the width of the cutting edge is 10-15 mm; the inner side of the annular blade body is provided with an eccentric groove, the eccentric groove is internally provided with balls and an eccentric washer,and the central axis of the annular blade body is not in the same straight line with the central axis of the eccentric groove. The blade and a knife shaft rotate relatively in the circumferential direction, the balls are tightly clamped in place under the eccentric effect of the eccentric washer and tightly abut against the eccentric washer in the eccentric groove, the blade can be firmly fixed onthe knife shaft, the runout value of the end face of the blade is 0.005 mm, it is ensured that the slitting precision of a slitting machine meets production requirements, mutual overlapped collisionof upper and lower blade bodies in the high-speed rotation process is avoided, the blade is protected from damage, and the blade of the structure is easy to disassemble from the knife shaft.

Description

technical field [0001] The invention belongs to the technical field of cutters, and more specifically relates to a self-locking cutting disc cutter and a processing method thereof. Background technique [0002] With the rapid development of the market, the blade industry has higher and higher requirements for blades, which are the most commonly used cutting tools for slitting, cutting, and its quality is closely related to processing technology. Important meaning, most of the detailed parameters of the blade, these parameters determine the processing ability and cutting performance of the tool. Slitting machine blades are mainly used for slitting metal, film, paper, cigarettes, leather, printing, etc., which use stable high-speed cutting tool steel 9CrSi, SKD, SKH, T10, 6CrW2Si, Cr12MoV, LD, H13, W18Cr4V, etc. The material, after a complete set of vacuum heat treatment process, has uniform hardness and is made by precision machining. The blade cut is smooth and flat, and th...

Claims

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Application Information

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IPC IPC(8): B26D1/14B23P15/40
CPCB23P15/40B26D1/14
Inventor 陶鹏陶华
Owner 安徽华天机械股份有限公司
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