Design method for 9Ni large forge piece construction forming

A design method and technology for large forgings, applied in the field of forging, can solve the problems of low cost, macrosegregation, coarse central loose grains, and difficulty in guaranteeing metallurgical quality.

Inactive Publication Date: 2018-06-29
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
View PDF3 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0019] The purpose of the present invention is to provide a simple and efficient design method for the construction and forming of 9Ni large forgings, to solve the serious problems such as the extremely difficult guarantee of the internal metallurgical quality of the steel ingots manufactured by the traditional process, macro segregation, loose center and coarse grains, etc. and economically less expensive

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Design method for 9Ni large forge piece construction forming
  • Design method for 9Ni large forge piece construction forming
  • Design method for 9Ni large forge piece construction forming

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0053] The construction technology of the present invention has been successfully applied in thermal power rotors ( Figure 10 ), tube sheets, large turbine runner shafts and stainless steel support ring forgings for sodium-cooled fast reactors. Such as Figures 11-16 As shown, the manufacturing process of the sodium-cooled fast reactor support ring is constructed by the construction method. It can be seen that the present invention cleans the surface of multiple homogenized base materials and encapsulates them in vacuum, realizes metal solid-state connection under high temperature with large deformation, fully heals the interface, changes the homogeneous preparation technology of large components, and breaks through component manufacturing Limit, improve the quality and reliability of large forgings.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
Login to view more

Abstract

The invention belongs to the field of forging, in particular to a design method for 9Ni large forge piece construction forming. The design method is suitable for large-section forge piece forming andimproving quality reliability of a large force piece and is used for solving the problems of center hole shrinkage, loosening and other problems hard to control in a traditional large forge piece manufacturing technology. The design method comprises the technologies of smelting, continuous casting blank surface washing and milling, vacuum packaging, high-temperature heating, high-pressure forgingand welding, forging and forming and the like. The metal traceless construction thought is adopted, a plurality of pieces of homogenized base metal are subjected to large deformation at the high temperature after being subjected to surface cleaning and vacuum packaging, metal solid connection is achieved, and an interface is sufficiently closed up. The core thought is breaking the whole into partsand making large from small, the large component homogenizing preparing technology is changed, the component breaking limit is broken through, and the quality reliability of a large forge piece is enhanced.

Description

technical field [0001] The invention belongs to the field of forging, specifically a design method for constructing and forming a 9Ni large forging, which is suitable for forming large cross-section forgings and improving the quality and reliability of large forgings. Background technique [0002] 9Ni steel is usually used in the design of the main shaft material, which is mainly used in liquefied petroleum and natural gas storage tanks in the form of steel plates, and is rarely used in forgings. However, to prepare a large forging with a net weight of 35 tons and a maximum section of the forging of 1600 mm requires 100 to 120 tons of steel ingots, which is extremely difficult in metallurgy. The main problems are: [0003] 1) It is difficult to prepare steel ingots. The solid-liquid two-phase region of 9Ni steel is wide, and the viscosity of molten steel is high, which is easy to form shrinkage cavities; at the same time, martensitic transformation occurs during the cooling...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C21D8/00
CPCC21D8/005
Inventor 孙明月陈博伟刘长胜包翠敏徐斌刘生李殿中
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products