Electromagnetic sulfuration system

A vulcanization system and electromagnetic technology, applied in the field of vulcanization of rubber bearings, can solve problems such as long processing vulcanization time, uneven vulcanization of supports, and infeasibility, and achieve the effect of improving vulcanization efficiency and vulcanization quality

Pending Publication Date: 2018-07-24
PEKING UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] (1) Since rubber is a poor conductor of heat, in order to ensure the vulcanization quality of rubber bearings, the vulcanization time of rubber bearings must be extended, resulting in a long processing and vulcanization time
[0004] (2) Since rubber is a poor conductor of heat, in the process of heat conduction, the place close to the upper mold and the lower mold is heated first, and the heating time is longer, and the temperature at the center of the support is higher, resulting in uneven vulcanization of the support, especially For the large-area support and the support with a high height, the place close to the upper mold and the lower mold has been vulcanized, but the place far away from the upper mold and the lower mold has not been vulcanized, resulting in insufficient vulcanization of the rubber and the rubber part of the support. The lining steel plate is detached, and the service life is low
After actual tests, the inventor found that the effect of this heating method is not ideal, because the mold itself is made of metal materials, which have a strong shielding effect on electromagnetic fields, and the alternating electromagnetic field generated by the energized coil outside the mold is almost all It acts on the mold itself and cannot enter the interior of the mold, let alone heat the rubber support inside the mold.
Therefore, the electromagnetic heating method in the prior art is not feasible

Method used

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Examples

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Embodiment 1

[0032] This embodiment provides an electromagnetic vulcanization system, including a vulcanizer and a vulcanization mold, the vulcanizer includes a thermal oil boiler 100, a transmission pipeline 101 and a press, and heat transfer oil is in the thermal oil boiler 100 and the transmission pipeline 101 Flow, wherein the thermal oil boiler 100 heats the heat transfer oil to a preset temperature; the preset temperature is set according to the vulcanization temperature, which can be determined according to the selection method in the prior art. The transmission pipeline 101 is connected between the thermal oil boiler 100 and the upper heating plate 105, and between the thermal oil boiler 100 and the lower heating plate 104, and the heat transfer oil at a preset temperature is transmitted through the transmission pipeline 101 To the upper heating plate 105 and the lower heating plate 104, the upper heating plate 105 and the lower heating plate 104 are heated. Wherein, in order to co...

Embodiment 2

[0038] In the electromagnetic vulcanization system provided in this embodiment, the diagram of the first electromagnetic field inside the vulcanization mold is as follows figure 2 As shown, since the energized coil 3 is arranged in the outer circumferential direction of the steel plate 7, after it acts on the steel plate 7, the direction of the electric field is distributed along the circumferential direction of the steel plate 7, and the direction of the magnetic field is the direction perpendicular to the plane of the steel plate 7. The distribution of magnetic force lines and electric field lines is schematically drawn in the figure. After the first electromagnetic field acts on the steel plate 7, the edge of the steel plate near the position of the energized coil 3 can be heated rapidly, and the width of the edge is about 10 mm. Since the steel plate 7 is made of metal, if its edge is heated rapidly, its center can also be heated relatively quickly through the heat conduc...

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Abstract

The invention provides an electromagnetic sulfuration system. A sulfuration mold is improved; a magnetic conduction tank made of magnetic conduction ceramic materials for accommodating an electrifyingcoil is arranged inside the sulfuration mold; the electrifying coil is electrically connected with an external medium-high frequency power supply, so that medium-high frequency current is obtained; afirst magnetic field is generated for heating a steel plate; the electrifying coil is directly arranged inside the sulfuration mold; the magnetic field generated by the electrifying coil is restrained inside the sulfuration mold through the magnetic conduction ceramic materials; the condition that an alternating magnetic field generated by the electrifying coil acts on the mold body can be avoided, so that the alternating magnetic field can be totally used for heating the steel plate. An upper heating plate and a lower heating plate of a sulfuration machine can be fast heated through heat conduction oil; further, heat is fast conducted to an upper mold and a lower mold of the sulfuration mold. Therefore the temperature of the upper mold, a middle mold and the lower mold of the sulfurationmold can be fast and uniformly raised; the temperature of the steel plate at inside is fast and uniformly heated, so that the sulfuration efficiency and the sulfuration quality of a rubber support seat are improved.

Description

technical field [0001] The invention belongs to the technical field of vulcanization of rubber bearings, and in particular relates to an electromagnetic vulcanization system. Background technique [0002] At present, the production of rubber bearings uses a flat vulcanizer to vulcanize the rubber bearings. The specific process is: place the mold with the upper mold, middle mold and lower mold between the upper heating plate and the lower heating plate of the vulcanizing machine, and the rubber The support is placed inside the mold, and the rubber support is laminated with rubber and steel plates at intervals, and the steel plate is between two adjacent layers of rubber. When heating, heat the heat-conducting oil with a boiler, and then transfer the heat-conducting oil to the flat vulcanizing machine with a pipeline, and heat the upper heating plate and the lower heating plate of the flat vulcanizing machine by means of heat conduction. Then use the upper heating plate and t...

Claims

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Application Information

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IPC IPC(8): B29C35/02B29C35/00
CPCB29C35/002B29C35/02Y02P70/10
Inventor 赵前程刘驰秦倞徐瑞祥李炯李晓明韩文涛张亚军王晶
Owner PEKING UNIV
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