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A kind of method of using samarium cobalt permanent magnet waste product to prepare samarium cobalt permanent magnet finished product

A permanent magnet and samarium-cobalt technology, which is applied in the field of using samarium-cobalt permanent magnet waste products to prepare samarium-cobalt permanent magnet products, can solve the problems of no easy recovery and regeneration of samarium-cobalt permanent magnets, high brittleness, and restricted application range, etc.

Active Publication Date: 2021-04-06
绵阳德华磁材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Because the main component samarium in the samarium cobalt magnet has low reserves on the earth, its price is very expensive. For the use of scrapped samarium cobalt permanent magnets, there is no easy-to-implement recycling method for samarium cobalt permanent magnets in the prior art. In addition, now The mechanical properties of samarium cobalt permanent magnet materials obtained in the prior art are generally poor, and the bending strength is only 80-120MPa, and there is a fatal weakness, that is, its brittleness is very large, and its fracture toughness is less than 2.0MPa·m1 / 2. Seriously restricts its scope of application

Method used

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  • A kind of method of using samarium cobalt permanent magnet waste product to prepare samarium cobalt permanent magnet finished product
  • A kind of method of using samarium cobalt permanent magnet waste product to prepare samarium cobalt permanent magnet finished product
  • A kind of method of using samarium cobalt permanent magnet waste product to prepare samarium cobalt permanent magnet finished product

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Embodiment 1

[0025] A method for preparing a samarium-cobalt permanent magnet finished product by using samarium-cobalt permanent magnet waste products, comprising the steps of:

[0026] Step 1, configuring raw materials, the raw materials include samarium cobalt permanent magnet waste and metal mixture, the metal mixture contains 23% samarium, 43% cobalt, 10% iron, 3% copper, 1% zirconium, the samarium cobalt permanent magnet The magnet waste content is 20%, and the above percentages are weight ratios;

[0027] Step 2. Melting the raw materials prepared in step 1 in an intermediate frequency electromagnetic furnace to obtain molten alloy; pouring the molten alloy into the cavity of the ingot to obtain ingot; crushing the ingot with a 5-ton press, and Afterwards, sieve the powder with a wooden sieve above 20 meshes. The wooden sieve will not damage and absorb the raw material particles, and will not introduce new impurities. press and cold isostatic press for forming; the pressure of the ...

Embodiment 2

[0030] A method for preparing a samarium-cobalt permanent magnet finished product by using samarium-cobalt permanent magnet waste products, comprising the steps of:

[0031]A method for preparing a samarium-cobalt permanent magnet finished product by using samarium-cobalt permanent magnet waste products, comprising the steps of:

[0032] Step 1, configuring raw materials, the raw materials include samarium cobalt permanent magnet waste and metal mixture, the metal mixture contains 20% samarium, 45% cobalt, 10% iron, 3% copper, 2% zirconium, the samarium cobalt permanent magnet The magnet waste content is 20%, and the above percentages are weight ratios;

[0033] Step 2. Melting the raw materials prepared in step 1 in an intermediate frequency electromagnetic furnace to obtain molten alloy; pouring the molten alloy into the cavity of the ingot to obtain ingot; crushing the ingot with a 5-ton press, and Afterwards, sieve the powder with a wooden sieve above 20 meshes. The woode...

Embodiment 3

[0036] The samarium-cobalt permanent magnet waste is pretreated before use, and the pretreatment process is: using a press to crush the samarium-cobalt permanent magnet waste, soaking the crushed samarium-cobalt permanent magnet waste in a cleaning solution, applying ultrasonic soaking 90min, then rinse with acetone, dry; the frequency of the ultrasonic wave is 45KHz, the ultrasonic power density is 1000W / L, the ultrasonic wave adopts intermittent irradiation, and the interval time during intermittent irradiation is 20s / 10s;

[0037] The cleaning solution comprises the following raw materials by weight: 8 parts of sodium hydroxide, 3 parts of sodium silicate, 2 parts of ammonium molybdate, 1 part of sodium pentachlorophenate, 5 parts of methyl acetate, and 3 parts of polyacrylamide , 3 parts of N-phosphinecarboxymethyliminodiacetic acid, 5 parts of nicotinamide, 3 parts of N-vinylimidazole, 5 parts of trisodium ethylenediamine disuccinate, 1-ethyl-3-methylimidazole lactic acid ...

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Abstract

The invention discloses a method for preparing a samarium-cobalt permanent magnet finished product by using samarium-cobalt permanent magnet waste products, comprising: configuring raw materials according to weight percentage, including samarium-cobalt permanent magnet waste materials and a metal mixture, the metal mixture containing samarium 20-23%, cobalt 35‑45%, iron 10‑15%, copper 3‑8%, zirconium 1‑5%, samarium cobalt permanent magnet waste content is 20‑30%, the prepared raw materials are smelted in an intermediate frequency electromagnetic furnace to obtain an alloy melt The molten alloy is poured into the mold cavity of the ingot to obtain the ingot; the ingot is crushed by a press, then powdered and finely ground, and the finely ground powder is passed through the press and the cold isostatic press Secondary pressure treatment forming; put the formed unsintered blank into a sintering furnace, sinter, and then perform heat treatment to obtain a finished samarium-cobalt permanent magnet. In the present invention, the samarium-cobalt permanent magnet waste is used to prepare a samarium-cobalt permanent magnet finished product, and the obtained permanent magnet product is It has excellent performance, reduces the environmental pollution caused by permanent magnet waste, and has considerable economic benefits.

Description

technical field [0001] The invention relates to a method for preparing a permanent magnet, in particular to a method for preparing a finished product of a samarium-cobalt permanent magnet by utilizing waste products of the samarium-cobalt permanent magnet. Background technique [0002] A magnet that can maintain its magnetism for a long time is called a permanent magnet. Such as natural magnets (magnetite) and artificial magnets (alnico) and so on. Samarium-cobalt permanent magnet material is a kind of magnetic material made of samarium, cobalt and other metal rare earth materials, which are melted into alloys, crushed, pressed and sintered. With high magnetic energy product, extremely low temperature coefficient, strong corrosion resistance and oxidation resistance, it is widely used in aerospace, national defense and military industry, microwave devices, communications, medical equipment, instruments, meters, various magnetic transmission devices, Sensors, Magnetic Proce...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M11/74D06M14/16D06M15/233D06M101/36
CPCD06M11/74D06M14/16D06M15/233D06M2101/36H01F1/0557
Inventor 钟宣平
Owner 绵阳德华磁材有限公司