Pre-tensioning method broken-line reinforcement idler wheel bending device shaped like Chinese character ''fei''

A technology of folded line reinforcement and bending device, which is applied in construction, building structure, processing of building materials, etc., can solve the problems of easy formation of stress concentration, many processing and manufacturing processes, and complicated structure of the bending device, so as to avoid Inflection point and inflection point effect, low processing cost, and the effect of maintaining prestressing effect

Active Publication Date: 2018-10-12
LIUZHOU OVM MASCH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] pull plate bender, such as Figure 20-Figure 21 As shown, holes are generally drilled on the straight plate to fix the prestressed tendons. This kind of bender has a simple structure and low processing and manufacturing costs. However, because the drawing plate is too thick and difficult to process, the thickness of the drawing plate is generally small. As a result, the bending radius is small, and the prestressed tendon is easy to form a "break point" at the starting point, resulting in a reduction in the ultimate tensile strength of the prestressed tendon, a decrease in ductility, and an increase in the friction loss of the prestressed tendon, and it is easy to form a stress concentration phenomenon that affects safety;
[0004] Roller benders, such as Figure 22-Figure 23 As shown, it is different from the pull plate type. The roller bender realizes the bending of the prestressed tendon through the guide roller with a circular cross section. Although this method increases the contact between the prestressed tendon and the guide member under the same conditions The area reduces the stress concentration and inflection point effect at the contact surface, but this kind of bender has a complex structure, many manufacturing processes, and high cost for mass use;
[0005] In addition, the above commonly used pull plates, rollers, and roller benders must pass the prestressed tendons into the holes or between the rollers in a single arrangement, and then cut the prestressed tendons according to the actual application length. Due to the influence of the current beam reinforcement cage , it is usually necessary to use artificial prestressed tendons, which will lead to high labor intensity and reduced construction efficiency, which does not meet the scale requirements of modern mass production

Method used

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  • Pre-tensioning method broken-line reinforcement idler wheel bending device shaped like Chinese character ''fei''
  • Pre-tensioning method broken-line reinforcement idler wheel bending device shaped like Chinese character ''fei''
  • Pre-tensioning method broken-line reinforcement idler wheel bending device shaped like Chinese character ''fei''

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] A non-shaped roller bender for pretensioning broken line reinforcement (see Figure 1-Figure 2 ), including a bender, an installation base 13, an anchor bolt 18, and a connection device 6 connecting the bender and the installation base 13, the connection device 6 includes a connecting rod 601 and an intermediate pull plate I602, and the bender is A non-shaped roller bender, the non-shaped roller bender includes a support tube 2, a roller 4 and a fixing bolt 3 that acts as a connecting pin (see image 3 );

[0062] Described support pipe 2 is a round pipe 201, and the bottom of round pipe 201 is provided with base installation blind hole 203, and round pipe 201 top is provided with a row of n mounting holes 202 for screw rods of fixing bolt 3 to pass through (see Figure 4 );

[0063] The middle of the roller 4 is provided with a groove 401, the groove 401 is a U-shaped groove or a V-shaped groove, the center of the section of the roller 4 is a circular hole 402, and t...

Embodiment 2

[0068] The non-shaped roller bender with a baffle has the same basic structure as the first embodiment, and the difference from the first embodiment is that:

[0069] The non-shaped roller bender also includes two baffle plates I19 with the same structure, the upper end of the baffle plate I19 is provided with a through hole 1901 matching the screw rod of the fixing bolt 3, and the bottom end of the baffle plate I19 is provided with A bolt hole 1902 connected with the round pipe 201 (see Figure 10 );

[0070] In the installed state, the two baffles I19 are respectively installed on the outer sides of the two rows of rollers 4, the through hole 1901 of the baffle I19 is set on the screw rod of the fixing bolt 3 at the uppermost end of the round tube 201, the lock nut 5 and the head of the fixing bolt 3 The upper part is installed on the outer side of two baffles Ⅰ19 to lock the roller 4, and the bottom ends of the two baffles Ⅰ19 are respectively connected to the round pipe b...

Embodiment 3

[0075] The basic structure of the pretensioned folding line reinforced non-shaped roller bender with quick decoupling device is the same as that of embodiment 1 or embodiment 2, and the difference from embodiment 1 or embodiment 2 lies in:

[0076] A quick uncoupling device is also installed between the connecting device 6 and the installation base 13 of the non-shaped roller bender of the pretensioned folded line reinforcement, and the quick uncoupling device includes a circlip 8 for the shaft, a transmission shaft I9, an intermediate Pull plate II10, rotating shaft II11, rotating shaft III12, rotating mechanical rod 14, upper wedge 15, locking screw 16 and lower wedge 17 (see Figure 16-Figure 17 );

[0077] In the state of installation and use, the installation base 13 is installed on the ground by the anchor bolts 18, the upper end of the connecting rod 601 is connected with the base installation blind hole 203 of the bender round pipe 201, and the lower end of the connect...

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PUM

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Abstract

The invention relates to a pre-tensioning method broken-line reinforcement idler wheel bending device shaped like a Chinese character ''fei''. The pre-tensioning method broken-line reinforcement idlerwheel bending device comprises an idler wheel bending device shaped like the Chinese character ''fei'', a mounting base, an anchor bolt and a connecting device connecting the idler wheel bending device shaped like the Chinese character ''fei'' with the mounting base, wherein the idler wheel bending device shaped like the Chinese character ''fei'' comprises a supporting pipe, idler wheels and fixing bolts; the supporting pipe is a round pipe, a base mounting blind hole connected with the upper end of a connecting rod is formed in the bottom of the supporting pipe, and a row of n mounting holesthrough which screws of the fixing bolts penetrate are formed in the upper part of the supporting pipe; and grooves are formed in the middles of the idler wheels, circular holes are formed in the centers of the cross sections of the idler wheels, and idler wheel spacer bushes are installed in the circular holes in a sleeved mode. In the state of installation and use, the screws of the fixing bolts penetrate through the mounting holes in the round pipe, and the idler wheels are installed at the two ends of the screws correspondingly in a sleeving mode. The idler wheels are locked by the head portions of lock nuts and the fixing bolts, and the round pipe and the two rows of idler wheels form a shape like the Chinese character ''fei''. The bending device can avoid the bending point and breaking point effect, protects pre-stressed ribs from being bitten or indented, has convenient construction and good structural mechanical properties, and can prevent the pre-stressed ribs from slipping out.

Description

technical field [0001] The invention relates to an auxiliary device for building construction, in particular to a non-shaped roller bender for pretensioning broken line reinforcement related to prestressed construction. Background technique [0002] One of the key problems in the pretensioning design of broken line reinforcement is the calculation of prestress loss. The broken line bundle is realized by the prestressed tendon bender, which is a key component of the pretensioned broken linear prestressed concrete beam , there are two kinds of conventional benders, pull plate type and roller type: [0003] pull plate bender, such as Figure 20-Figure 21 As shown, holes are generally drilled on the straight plate to fix the prestressed tendons. This kind of bender has a simple structure and low processing and manufacturing costs. However, because the drawing plate is too thick and difficult to process, the thickness of the drawing plate is generally small. As a result, the ben...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04G21/12
CPCE04G21/12
Inventor 吴明远谢正元植磊覃巍巍雷欢崔立川邹易清庞锐剑吕兵温朝臣吴剑赵靖钊王雄彪谢波
Owner LIUZHOU OVM MASCH CO LTD
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