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Novel permanent magnet coupler

A permanent magnet coupler, a new type of technology, applied in the field of mechanical transmission, can solve the problems of no overload protection or unreliable protection, and achieve the effect of saving installation time, accurate and reliable coaxial positioning, and preventing entry into the coupling area.

Active Publication Date: 2018-10-23
JIANGSU MAGNET VALLEY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The technical problem to be solved by this patent is to overcome the problem of no overload protection or unreliable protection existing in synchronous or asynchronous transmission permanent magnetic couplers in the prior art

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Such as figure 1 As shown, the new permanent magnet coupler is a synchronous permanent magnet coupler, mainly composed of the active rotor sleeve 1, the active rotor carrier 3, the active rotor carrier connector 4, the active rotor permanent magnet steel 7, the radiator 2, the driven Rotor spline shaft 12, driven rotor carrier 5, driven rotor permanent magnet steel 6, driven rotor sleeve 10, baffle plate 16, shape memory alloy springs 13 and 15, ordinary spring 14, positioning pin shaft 9 and positioning Screw 11 forms.

[0039]The active rotor carrier 3 has a disc-shaped flange structure, which is composed of two groups, and is rigidly connected through the active rotor carrier connector 5; a permanent magnetic steel 7 is installed on the inner surface of the two groups of active rotor carriers 3 along the circumferential direction. Radiators 2 are installed on the outer surface along the circumferential direction. The driven rotor carrier 5 also has a disc-shaped fl...

Embodiment 2

[0047] This patent has another preferred new permanent magnetic coupler, such as figure 2 As shown, its structural difference from Embodiment 1 is that the active rotor carrier 3 has an axial flange 31, and the axial flange 31 is located on the inner side of the two sets of active rotor carriers 3, and the end of the permanent magnet steel away from the transmission shaft is against the By the axial flange 31.

[0048] By arranging the axial flange, the safety redundancy can be further increased to deal with unfavorable working conditions that may not occur in general working conditions but may only occur in extreme cases. For example, it is possible to prevent the axial thrust produced by the shape memory alloy springs on both sides at different heating temperatures, thereby causing sliding collisions on one side of the two coupling plates of the driving rotor and the driven rotor. By arranging the axial flange, the sliding collision between the magnetic steel of the drivin...

Embodiment 3

[0050] Another preferred novel permanent magnetic coupler in this patent is an asynchronous permanent magnetic coupler. Its structural difference from Embodiment 1 is that the active rotor carrier of the asynchronous permanent magnet coupler is not provided with permanent magnetic steel on the inner side of the carrier, but is equipped with a copper conductor disk, and a radiator is installed on the outer side.

[0051] At the initial moment of starting, the conductor disk of the active rotor cuts the magnetic field lines of the driven rotor, and the conductor disk induces eddy currents, which in turn generate an induced magnetic field coupled with the permanent magnet steel of the driven rotor, and the active rotor and the driven rotor transmit torque and speed asynchronously. , because the speed difference between the active rotor and the driven rotor is small, the eddy current heat is dissipated through the radiator, and the shape memory alloy spring does not reach the "abno...

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PUM

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Abstract

The invention relates to a novel permanent magnet coupler which mainly comprises a driving rotor shaft sleeve, a driving rotor carrier, a driving rotor carrier connector, driving rotor magnetic steel,a radiator, a driven rotor spline shaft, a driven rotor carrier, a driven rotor magnetic steel, a driven rotor shaft sleeve, a baffle, a shape memory alloy spring, a common spring, a locating pin shaft and a locating screw. The shape memory alloy is incorporated into the permanent magnet coupler. In an overloaded state, a speed difference between a driving rotor and a driven rotor is sharply increased so as to cause the eddy current to generate heat and increase the temperature. When the temperature of the shape memory alloy reaches a certain value, the shape of the shape memory alloy is changed and a certain outward force is generated. The driving rotor and the driven rotor of the permanent magnet coupler are separated by the force, thereby achieving an overload slip protection function.The novel permanent magnet coupler is simple in structure, small in size, light in weight, safe and reliable, long in service life and good in economic benefit.

Description

technical field [0001] This patent relates to the technical field of mechanical transmission, in particular to a new type of permanent magnetic coupler. Background technique [0002] Permanent magnetic couplers are being used more and more because of their good energy-saving effect, small post-maintenance workload, simple structure, and suitability for various harsh working conditions. However, existing synchronous or asynchronous drive permanent magnet couplers generally have the problem of no overload protection or unreliable protection, and the coupler system is easily damaged due to overload, thereby reducing the reliability of the entire system. [0003] Chinese utility model patent (authorized announcement number: CN205453456U) discloses a permanent magnet eddy current coupler for pumping units, including a permanent magnet rotor, a conductor rotor and a pulley. The conductor rotor is connected to the driving hub, and the driving hub is connected to the motor shaft. C...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K49/10
CPCH02K49/102H02K49/108Y02T10/64
Inventor 徐俊峰牟红刚
Owner JIANGSU MAGNET VALLEY TECH