Full-automatic assembling system of LED glass modulator tubes

Abstract

The invention discloses a full-automatic assembling system of LED glass modulator tubes. A loading module comprises a modulator tube loading mechanism and a light bar push-in mechanism, wherein a transportation module is arranged behind the loading module; a lamp cap assembling module, a power panel assembling module and a testing module are sequentially arranged on the two sides of the transportation module; a lamp cap transmission module is equipped with a visual sensor, so that the positioning precision and the assembling precision are improved; the transportation module is arranged in a manner of the assembly line, the assembling speed is high, wire changing is simple and easy, tool changing is simple and easy, and operation is easy and simple; full automation is realized in the aspects of loading, lamp cap assembling, power panel assembling and testing, installation of the modulator tube and the lamp cap is automatic, installation of the lamp cap and the power panel is automatic,unqualified modulator tubes are automatically transported to the area of unqualified modulator tubes after testing, the degree of automation of the assembly line is high, and the production efficiencyis greatly improved; and the full-automatic assembling system is suitable for full-automatic installation of glass modulator tubes and reduces the probability of occurrence of an accident.

Description

technical field [0001] The invention relates to an automatic assembly device, in particular to an automatic assembly system for LED glass lamp tubes. Background technique [0002] The existing T8-type LED lamp tubes are usually produced by hand, and the quality cannot be guaranteed, which reduces the life of the LED lamp tubes. At the same time, due to manual work, the production efficiency is not high, which greatly restricts the promotion of LED lamp tubes. use. There is an urgent need in the market for an automated LED glass lamp production and assembly equipment that can improve assembly accuracy and assembly efficiency. [0003] In the existing production process of LED lamp tubes, most of them are assembled manually. For some LED plastic lamp tubes, there are few automatic assembly systems. For LED glass lamp tubes, due to their different structures, they are relatively fragile. The assembly system is not suitable for automatic assembly of LED glass tubes. The bigge...

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Problems solved by technology

[0003] In the existing production process of LED lamp tubes, most of them are assembled by hand. For some LED plastic lamp tubes, there are few automatic assembly systems. For LED glass lamp tubes, due to their different structures, they are relatively fragile. The assembly system is not suitable for automatic assembly of LED glass lamp tubes

The biggest problem in actual production is that the glass lamp tube is easily broken, and the loss is particularly large, often reaching 5% loss. Therefore, at present, only manual assembly is used, and fully automated production cannot be realized.

However, the manual production efficiency is very low. Usually, the production capacity per person per day is less than 100 pieces. At the same time, the product quality cannot be guaranteed, and the pass rate is less than 95%. In addition, the power supply structure adopts manual welding, which is prone to missing welding and false welding. Short service life (often less than a year)

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