Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

An enameled wire production line

A production line, enameled wire technology, applied in the manufacture of electrical components, circuits, cables/conductors, etc., can solve the problems of poor sensitivity of proximity switches, work wear, and large impact force of ball screws, and achieve good results.

Active Publication Date: 2019-08-20
TONGLING JINGXUN SPECIAL ENAMELLED WIRE
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The above-mentioned structure has the following problems: On the one hand, due to the large impact force when the ball screw moves, after a long period of use, it is easy to cause work wear and thus reduce its service life, and the gap caused by wear will increase the operating noise of the machine sharply
On the other hand, since the proximity switch is fixed on the guide wheel seat and moves with the guide wheel seat, not only the proximity switch needs to be connected to the external wire, but the external wire will be rubbed and worn with the frequent movement of the guide wheel seat or even the wire body will be broken. At the same time, because the wire base is inevitably affected by the ball screw during work, there is a vibration problem, and the proximity switch is fixed on the wire base, which makes the proximity switch accompanied by vibration, resulting in poor sensitivity of the proximity switch. The failure rate increases, and the service life and work reliability decrease sharply

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • An enameled wire production line
  • An enameled wire production line
  • An enameled wire production line

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0057] For ease of understanding, combine here Figure 1-6 The specific implementation structure and work flow of the present invention are further elaborated as follows:

[0058] The specific implementation structure of the present invention can refer to figure 1 As shown, including those set in sequence along the wire travel direction:

[0059] The wire harness unwinding device 10 is used to release the wire a to be processed wound on the reel;

[0060] The wire drawing device 20 is used to draw the wire a to the required specification;

[0061] The cleaning device 30 is used to clean the wire a, and remove oil and particles on the surface of the wire a after drawing;

[0062] The annealing device 40 is used for annealing the wire a after drawing and cleaning;

[0063] The cooling device 50 is used to cool the annealed wire a;

[0064] The painting and baking device 60 is used for painting the surface of the wire a, and baking and curing after painting to form the wire a;

[0065] Lubric...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention, which belongs to the technical field of enameled wire production, particularly relates to a high-efficiency enameled wire production line. A wire harness discharging device, a wire drawing device, a cleaning device, an annealing device, a cooling device, a painting and baking device, a lubricating device and a take-up device are arranged at the production line successively along thewire rod marching direction. The take-up device consists of a tensioning control assembly, a cable arrangement assembly and a take-up reel; and the tensioning control assembly includes a horizontal sliding guide rail, a guiding block, a swinging wheel and a follower rotating rod. The lubricating device consists of a fixed block and a moving block that match to form a through hole for placement ofa felt. The production line can be operated flexibly with the high work reliability, so that the wire rod production efficiency and the finished product quality of the existing enameled wire production line can be improved effectively.

Description

Technical field [0001] The invention belongs to the technical field of enameled wire production, and specifically relates to a high-efficiency enameled wire production line. Background technique [0002] Enameled wire is the most representative product among electronic wires. Enameled wire is a main type of winding wire. It consists of a conductor and an insulating layer. It is made by annealing, softening and cleaning the wire, then painting, baking and lubricating for many times, and finally enters the wire winding process. However, it is not easy to produce products that not only meet the requirements of the standards, but also meet the requirements of customers. It is affected by the quality of raw materials, process parameters, production equipment, environment and other factors. Therefore, the quality characteristics of various enameled wires are different, but they all have Four major properties: mechanical properties, chemical properties, electrical properties, and therm...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01B13/00H01B13/22
Inventor 陈彬周俊王亚尼杨晓春
Owner TONGLING JINGXUN SPECIAL ENAMELLED WIRE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products