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Frequency-changing water supply method for hot continuous line rolling and ultra-fast cooling system

An ultra-fast cold and hot continuous rolling technology, applied in metal rolling, metal rolling, rolling mill control devices, etc., can solve problems affecting equipment and system stability, pipeline vibration, unfavorable temperature control, etc., to achieve long-term guarantee The effect of continuous and stable operation, reducing pipeline impact and reducing pipeline vibration

Active Publication Date: 2019-01-11
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] During the use of the ultra-fast cooling system, the cooling water pressure is one of the most important control elements, because the stability of the ultra-fast cooling water pressure directly affects the stability of the flow rate of the ultra-fast cooling nozzle and the cooling efficiency of the strip, and the pressure control is unstable. It will have an adverse effect on the final cooling effect of the strip, especially when the temperature of the strip head needs special cooling control, such as dry head control. When the header is opened instantly, the pressure loss of the system is large, which is not conducive to the temperature control of the front stage, resulting in poor control effect. Therefore, reasonable control methods must be adopted to ensure the stability of ultra-fast cold water pressure
[0004] The ultra-fast cooling system has the characteristics of high pressure and large flow during the controlled cooling process. At the same time, the nozzle header pipeline and the overflow valve pipeline need to be adjusted frequently during the adjustment process, which will easily lead to large vibration of the pipeline and affect the equipment and system. Therefore, it is necessary to use reasonable control methods to slow down the impact of flow pressure changes on the system

Method used

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  • Frequency-changing water supply method for hot continuous line rolling and ultra-fast cooling system
  • Frequency-changing water supply method for hot continuous line rolling and ultra-fast cooling system
  • Frequency-changing water supply method for hot continuous line rolling and ultra-fast cooling system

Examples

Experimental program
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Effect test

Embodiment 1

[0028] This embodiment takes the production of Q235B steel with a thickness of 6 mm as an example.

[0029] A frequency conversion water supply method for the ultra-fast cooling system of a hot continuous rolling line, the program flow chart is shown in figure 1 , including the following steps:

[0030] Step 1: When the head of the strip steel reaches the pump frequency speed-up point, finish rolling F1 bite steel, as the water pump frequency speed-up point, set the pressure of the ultra-fast cooling system at this time to 0.8MPa and the flow rate to 2200m 3 / h is transmitted to the pumping station, and the pumping station uses the interpolation method to calculate the pump frequency according to the ultra-fast cold water pressure, flow rate and the calibrated pump frequency-flow curve, and the calculated pump frequency is 42Hz.

[0031] Among them, the calibration method of the pump frequency-flow curve is as follows: Before calibration, all the pressure relief valves of the...

Embodiment 2

[0036] In this embodiment, the production of 11mm Q345B is taken as an example.

[0037] A frequency conversion water supply method for the ultra-fast cooling system of a hot continuous rolling line, the program flow chart is shown in figure 1 , including the following steps:

[0038] Step 1: When the head of the strip steel reaches the pump frequency speed-up point F1 and bites the steel, as the water pump frequency speed-up point, set the pressure of the ultra-fast cooling system at this time to 0.8MPa and the flow rate to 4500m 3 / h is transmitted to the pumping station, and the pumping station calculates the pump frequency by interpolation method according to the ultra-fast cold water pressure, flow rate and the calibrated pump frequency-flow curve, and the calculated pump frequency is 48Hz.

[0039]Among them, the calibration method of the pump frequency-flow curve is as follows: Before calibration, all the pressure relief valves of the ultra-fast cooling diversion heade...

Embodiment 3

[0049] This embodiment takes the production of 22mm X70 pipeline steel as an example.

[0050] A frequency conversion water supply method for the ultra-fast cooling system of a hot continuous rolling line, the program flow chart is shown in figure 1 , including the following steps:

[0051] Step 1: When the head of the strip steel reaches the pump frequency speed-up point F1 and bites the steel, as the water pump frequency speed-up point, set the pressure of the ultra-fast cooling system at this time to 0.8MPa and the flow rate to 5500m 3 / h is transmitted to the pumping station, and the pumping station uses the interpolation method to calculate the pump frequency according to the ultra-fast cold water pressure, flow rate and the calibrated pump frequency-flow curve, and the calculated pump frequency is 50Hz.

[0052] Among them, the calibration method of the pump frequency-flow curve is as follows: Before calibration, all the pressure relief valves of the ultra-fast cooling ...

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Abstract

The invention discloses a frequency-changing water supply method for a hot continuous line rolling and ultra-fast cooling system, and belongs to the field of hot continuous rolling and ultra-fast cooling. The frequency-changing water supply method comprises the steps that at an accelerating point of a water pump, the frequency of the water pump is calculated according to the ultra-fast cooling setpressure and water quantity; when the strip steel head does not need special cooling control, a pump station is directly accelerated to the calculated frequency, and then when the strip steel head reaches a pyrometer of a finishing rolling outlet, the water supply pressure of the water pump is dynamically adjusted to reach the ultra-fast cooling pressure set value; when the strip steel head needsspecial cooling control, two times of accelerating are required; then when the strip steel head reaches the pyrometer of the finishing rolling outlet, the water supply pressure of the water pump is dynamically adjusted to reach the ultra-fast cooling pressure set value; and when the strip steel tail leaves an ultra-fast cooling area, the pump station is decelerated to the base frequency state. According to the frequency-changing water supply method, the problem of high-pressure and large-flow stable water supply is solved, especially when special cooling control is conducted on the strip steel head, ultra-fast cooling of the water pressure can be quickly and stably conducted, energy consumption is lowered, pipeline impact is reduced, pipeline vibration is lowered, and thus equipment is protected.

Description

technical field [0001] The invention belongs to the technical field of ultra-fast cooling of hot continuous rolling, and in particular relates to a frequency conversion water supply method for an ultra-fast cooling system of a hot continuous rolling line. Background technique [0002] Compared with conventional laminar flow and densified laminar flow cooling mode, the ultra-rapid cooling system has greater cooling intensity (2 to 5 times that of conventional laminar flow cooling), adopts ultra-rapid cooling technology, and cooperates with controlled rolling technology. Through the comprehensive control of the post-rolling cooling process such as cooling intensity, cooling strategy, and cooling path, the control of the structure type, shape and distribution of the steel can be realized, and then the effect of improving the structure of the steel and improving the comprehensive mechanical properties can be achieved. It is a hot-rolled steel An important technical means for pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B37/00B21B37/74B21B45/02
Inventor 李振垒袁国陈冬康健孙梓健王国栋
Owner NORTHEASTERN UNIV LIAONING
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