Distributed wireless active and passive acoustic fusion detection method for storage tank bottom plate

A storage tank bottom plate and detection method technology, which is applied in the direction of analyzing materials, processing detection response signals, and using sound waves/ultrasonic waves/infrasonic waves to analyze solids, etc. It can solve problems such as inability to obtain dimensions, incomplete evaluation results, and small detection coverage. , to achieve the effect of improving detection efficiency, comprehensive, intuitive and reliable evaluation results, and improving detection coverage

Active Publication Date: 2019-02-05
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Since the ultrasonic guided wave system in the prior art can only detect the position of the existing corrosion defect on the tank bottom, but cannot obtain the size of the defect, and the acoustic emission system can only detect the corrosion activity of the tank bottom, when using the ultrasonic guided wave and acoustic emission system The problem of incomplete evaluation results may occur when the online detection of the tank bottom plate is carried out
[0007] In addition, because the ultrasonic guided wave technology needs to run the sensor along the edge plate of the tank bottom for a point-by-point detection, the ultrasonic guided wave technology has limitations such as low monitoring efficiency and small detection coverage due to sound wave attenuation

Method used

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  • Distributed wireless active and passive acoustic fusion detection method for storage tank bottom plate
  • Distributed wireless active and passive acoustic fusion detection method for storage tank bottom plate
  • Distributed wireless active and passive acoustic fusion detection method for storage tank bottom plate

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Effect test

Embodiment 1

[0051] combine figure 1 As shown, the distributed wireless active and passive acoustic fusion detection system for the bottom plate of the storage tank includes an acoustic wave sensor 1 , an acquisition card 2 and a host computer 3 .

[0052] There are multiple acoustic wave sensors 1 in the present embodiment 1, and each acoustic wave sensor 1 is evenly arranged on the tank bottom edge plate 9 outside the storage tank 8, as image 3 and Figure 4 shown. The acoustic wave sensor 1 has both the functions of receiving and emitting acoustic waves.

[0053] By arranging the above-mentioned acoustic wave sensor, active and passive acoustic wave detection can be performed on the defects of the tank bottom.

[0054] The acquisition card 2 is used to receive the data of the acoustic wave sensor 1 , process the data and wirelessly transmit it to the host computer 3 .

[0055] The acquisition card 2 is integrated with an active acoustic excitation module 4 , a data acquisition modu...

Embodiment 2

[0084] This embodiment 2 describes a distributed wireless active-passive acoustic fusion detection system for the bottom plate of a storage tank. Except for the following technical features that are different from the above-mentioned embodiment 1, other technical features of this embodiment 2 can refer to the above-mentioned embodiment 1.

[0085] Since the number of acoustic wave modes increases with the increase of frequency, using multiple narrow-band excitation signals as the excitation wave can suppress the multi-mode of the excited wave and reduce the complexity of monitoring. In Embodiment 2, the frequency range is 20kHz-500kHz, and the excitation wave in this range attenuates slowly, so this frequency band can be selected as the frequency range of the active acoustic excitation wave.

Embodiment 3

[0087] This embodiment 3 describes a distributed wireless active-passive acoustic fusion detection system for the bottom plate of a storage tank. Except for the following technical features that are different from the above-mentioned embodiment 1, other technical features of this embodiment 3 can be referred to above-mentioned embodiment 1.

[0088] Each acoustic wave sensor 1 has a built-in acquisition card 2, so that each acoustic wave sensor can be stimulated and received.

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Abstract

The invention discloses a distributed wireless active and passive acoustic fusion detection method for a storage tank bottom plate. According to the distributed wireless active and passive acoustic fusion detection method, a certain number of acoustic wave sensors are evenly distributed at a tank bottom edge plate, thus active acoustic excitation waves are stimulated, meanwhile, active acoustic excitation modulation signals and passive acoustic emission signals are collected, fusion analysis and processing of frequency domain and time domain information can be completed, and thus images of defect distribution, size and corrosion activity degree (activity) of the storage tank bottom plate are formed. According to the distributed wireless active and passive acoustic fusion detection method,a sensor point-by-point detection mode of a traditional ultrasonic guided-wave technology is changed, an active acoustic excitation detection method for a sensor array fixed to the tank bottom is adopted to change the acoustic signal excitation mode and a defect modulation signal extraction mode, the detection coverage range is expanded, and the defect position and size are obtained; the passive acoustic emission detection method is fused to detect active corrosion of the storage tank bottom plate, the detection efficiency is greatly improved, and meanwhile, the evaluation results are more comprehensive, intuitive and reliable; and detection data are transmitted through a wireless communication module, and thus remote monitoring can be achieved.

Description

technical field [0001] The invention belongs to the technical field of storage tank detection, and relates to a distributed wireless active and passive acoustic fusion detection method for the bottom plate of a storage tank. Background technique [0002] Ultrasonic guided wave and acoustic emission are technologies that can realize on-line inspection of storage tank bottom plate without opening the tank and not stopping production. in: [0003] Ultrasonic guided wave is an active acoustic technology. The test system shows that the sensor is placed on the edge plate of the polished tank bottom. Under the control of the guided wave transceiver, the sensor actively sends a pulse signal to the tank bottom to excite Lamb waves. When the Lamb wave When a defect is encountered, an echo is formed, and the position of the defect can be calculated more accurately by analyzing the echo signal. In this way, the sensor is run along the edge plate of the tank bottom for a week, and poin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/04G01N29/46
CPCG01N29/04G01N29/46G01N2291/023G01N2291/0289G01N2291/106G01N2291/2695
Inventor 邱枫黄贤滨屈定荣白永忠李明骏刘艳
Owner CHINA PETROLEUM & CHEM CORP
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