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Equivalent shot peening numerical simulation method based on temperature field

A numerical simulation and temperature field technology, applied in CAD numerical modeling, electrical digital data processing, special data processing applications, etc., can solve problems such as low accuracy, large number of projectiles, and impracticality, achieving practicality Strong, shortened calculation time, fast calculation effect

Inactive Publication Date: 2019-02-22
JILIN UNIV
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  • Claims
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AI Technical Summary

Problems solved by technology

The biggest defect of this numerical simulation method is that under the existing numerical calculation conditions, the simulation process is sequentially extrapolated from a single shot peening action, and the actual number of shot peening required for the actual parts is huge, making the entire analysis and simulation process difficult. The amount of calculation and cost are unacceptable
The second defect of this method is that the model does not consider a series of practical issues such as the collision between projectiles, which makes the calculation results unreliable and the accuracy is not very high.
Therefore, it is impractical to apply this method to the actual production process

Method used

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Embodiment Construction

[0017] The equivalent shot peening numerical simulation method based on the temperature field of the present invention, according to the mechanism of the shot peening forming process, can be simulated by an equivalent static load that can produce the same plastic deformation layer after the sprayed material is deformed, that is, the temperature field A macroscopic effect of a shot peening process with a specific amount of shot peening. After the equivalent static thermal load is tested and simulated and corrected, a certain mapping relationship can be established with the shot peening parameters, and any different and real shot peening intensity can be simulated by repeatedly applying the temperature field. In this way, a complex dynamic impact process is approximately transformed into a relatively simple static loading process. It should be pointed out that the purpose of using the temperature field is to simulate the dynamic load of shot peening impact with the static load o...

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Abstract

The invention relates to an equivalent shot peening numerical simulation method based on a temperature field, belonging to the shot peening molding field. The method includes establishing the temperature field model of panel parts and single projectile impact model; the temperature field model includes a uniform temperature field and a temperature gradient. The depth of temperature gradient is thethickness of equivalent plastic layer, and the width of temperature gradient is the width of effective narrow band of shot peening. The equivalent plastic layer is obtained from the single projectilemodel. In the single projectile model, different shot peening parameters correspond to different equivalent plastic layers. Loading the temperature field of the flat blank according to the planned shot peening path; the bending effect of the temperature field model can be verified by shot peening experiments. The invention has the advantages of greatly shortening the numerical simulation calculation time, rapidly calculating the overall effect of shot peening molding, and formulating the shot peening process optimization scheme, so that the trial and error methods commonly used in actual production can be avoided to a large extent.

Description

technical field [0001] The invention relates to the field of shot peening, in particular to an equivalent shot peening numerical simulation method based on a temperature field. Background technique [0002] Because shot peening does not require forming molds, it is suitable for various complex curvature parts, and the residual stress after forming can strengthen the surface of parts. It is widely used in the manufacture of modern aircraft integral panel parts. At present, this process has become the preferred forming method for manufacturing wing panels at home and abroad. [0003] The macro effect of the shot peening process is actually formed by the accumulation of a large number of shot peening impacts. In the process of the shot peening process, the macro effect of the shot peening is what we pay most attention to. In the numerical simulation method of the shot peening process, in order to obtain the macroscopic deformation, the most intuitive idea is to calculate the i...

Claims

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Application Information

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IPC IPC(8): G06F17/50
CPCG06F30/15G06F30/17G06F2111/10G06F2119/08
Inventor 李东来刘纯国
Owner JILIN UNIV
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