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Mold insert ultrasonic cleaning process

An ultrasonic and insert technology, applied in the field of ultrasonic cleaning of mold inserts, can solve the problems of not considering the drying process, wasting manpower and material resources, affecting efficiency, etc., and achieve significant economic benefits, labor saving, and efficiency improvement.

Inactive Publication Date: 2019-03-01
精塑汽配科技(惠州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The inserts of the mold are generally cleaned by ultrasonic waves. In the existing technology, ultrasonic cleaning of the mold only considers the cleaning process and the rust prevention process, and does not consider the subsequent drying process. The drying process is to be dried one by one with a high-pressure air gun There will be a lot of noise during the process, and the speed is very slow, which will waste a lot of manpower and material resources, and seriously affect the improvement of efficiency

Method used

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  • Mold insert ultrasonic cleaning process
  • Mold insert ultrasonic cleaning process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] see figure 1 , an ultrasonic cleaning process for mold inserts, comprising the following steps:

[0052] Step 1. Installing parts: Put the inserts to be cleaned on the stainless steel mesh 702 of the cleaning basket;

[0053] see Figure 4-6 , the cleaning basket includes a cleaning basket connecting rod 7, a plurality of cleaning basket brackets 701 are fixedly connected to the cleaning basket connecting rod 7, and stainless steel mesh 702 is fixedly connected to the plurality of cleaning basket brackets 701, and the stainless steel mesh 702 can not only be used as an insert It provides elasticity, and can also increase the contact area between the insert and the outside world, without affecting the ultrasonic cleaning, and the efficiency of soaking anti-rust liquid and drying process at the same time is higher. The lower end of the connecting rod 7 of the cleaning basket is fixedly connected with a protective block 703. Basket connecting rod 7 has protection and cer...

Embodiment 2

[0069] see figure 1 , an ultrasonic cleaning process for mold inserts, comprising the following steps:

[0070] Step 1. Installing parts: Put the inserts to be cleaned on the stainless steel mesh 702 of the cleaning basket;

[0071] see Figure 4-6 , the cleaning basket includes a cleaning basket connecting rod 7, a plurality of cleaning basket brackets 701 are fixedly connected to the cleaning basket connecting rod 7, and stainless steel mesh 702 is fixedly connected to the plurality of cleaning basket brackets 701, and the stainless steel mesh 702 can not only be used as an insert It provides elasticity, and can also increase the contact area between the insert and the outside world, without affecting the ultrasonic cleaning, and the efficiency of soaking anti-rust liquid and drying process at the same time is higher. The lower end of the connecting rod 7 of the cleaning basket is fixedly connected with a protective block 703. Basket connecting rod 7 has protection and cer...

Embodiment 3

[0081] see figure 1 , an ultrasonic cleaning process for mold inserts, comprising the following steps:

[0082] Step 1. Installing parts: Put the inserts to be cleaned on the stainless steel mesh 702 of the cleaning basket;

[0083] see Figure 4-6, the cleaning basket includes a cleaning basket connecting rod 7, a plurality of cleaning basket brackets 701 are fixedly connected to the cleaning basket connecting rod 7, and stainless steel mesh 702 is fixedly connected to the plurality of cleaning basket brackets 701, and the stainless steel mesh 702 can not only be used as an insert It provides elasticity, and can also increase the contact area between the insert and the outside world, without affecting the ultrasonic cleaning, and the efficiency of soaking anti-rust liquid and drying process at the same time is higher. The lower end of the connecting rod 7 of the cleaning basket is fixedly connected with a protective block 703. Basket connecting rod 7 has protection and cert...

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Abstract

The invention discloses a mold insert ultrasonic cleaning process, and belongs to the technical field of mold ultrasonic cleaning. The mold insert ultrasonic cleaning process comprises the following steps that 1 a workpiece is installed; 2, ultrasonic alkali liquor cleaning is carried out; 3, ultrasonic clear water cleaning is carried out; 4, rust-proof liquid soaking is carried out; 5, vibratingand draining are carried out; 6, uniform drying is carried out; and 7, an insert is taken down. In the step 2, a proper amount of surfactant is placed in a main ultrasonic cleaning machine, and a cleaning basket is placed in the main ultrasonic cleaning machine, so that inserts on a stainless steel mesh are completely immersed in the surfactant; in the step 3, a proper amount of clear water is placed in an auxiliary ultrasonic cleaning machine, the cleaning basket is taken down from the main ultrasonic cleaning machine and placed in the auxiliary ultrasonic cleaning machine, and all the inserts are soaked in the clean water; and in the step 7, the multiple inserts can be cleaned at the same time, a drying machine is used for replacing workers to dry the inserts, a plurality of parts can bedried simultaneously, and the cleaning work efficiency can be greatly improved.

Description

technical field [0001] The invention relates to the technical field of ultrasonic cleaning of molds, and more specifically relates to an ultrasonic cleaning process for mold inserts. Background technique [0002] Insert is a general term, which specifically refers to the irregular mold accessories used to be embedded in the mold in the mold, which plays the role of fixing the template and filling the space between the templates. Inserts can be square, round, sheet-shaped, and like all mold accessories, the requirements for precision are also very high. Generally, there is no finished product, and it can be customized according to the needs of the mold. [0003] Ultrasonic cleaning is to use the cavitation, acceleration and direct flow of ultrasonic waves in the liquid to directly and indirectly affect the liquid and dirt, so that the dirt layer is dispersed, emulsified, and peeled off to achieve the purpose of cleaning. In the currently used ultrasonic cleaners, cavitation...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B08B3/08B08B3/10B08B13/00B29C33/72F26B21/00
CPCB08B3/08B08B3/10B08B13/00B29C33/72B29C33/722F26B21/001
Inventor 不公告发明人
Owner 精塑汽配科技(惠州)有限公司
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