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Machine vision-based piston ring contour detection and classification method and device thereof

A contour detection and machine vision technology, applied in the direction of measuring devices, optical devices, instruments, etc., can solve the problems that affect the correctness of piston ring operation, narrow radial size range, and easy misjudgment, so as to reduce the labor intensity of workers , simple structure, and the effect of ensuring accuracy

Inactive Publication Date: 2019-04-05
广州沧恒自动控制科技有限公司
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

[0002] In the production process of piston rings, it is necessary to distinguish the positive and negative sides of the compression ring and the scraper ring of the piston ring with the asymmetric barrel surface, the outer conical surface, and the outer circle as a part of the cylinder, and to detect the scraping edge of the oil ring, for example Compression rings and scraper rings are divided into positive and negative sides, oil rings are divided into qualified and unqualified, etc. The current operation is to detect which type the piston ring belongs to above with the naked eye, and manually classify it, but the outer circle of the piston ring is different. The radial size range is very narrow, ranging from a few tenths of a millimeter to two millimeters, and the current output of piston ring manufacturers exceeds 10,000 pieces a day. Such a large workload makes it easy to misjudgment and misclassification in purely manual operations. , which affects the correctness of the operation of the next process of the piston ring

Method used

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  • Machine vision-based piston ring contour detection and classification method and device thereof
  • Machine vision-based piston ring contour detection and classification method and device thereof
  • Machine vision-based piston ring contour detection and classification method and device thereof

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Embodiment

[0022] The structure diagram of the present invention is as figure 1 As shown, the piston ring contour detection and recognition device based on machine vision includes a guiding mechanism, a visual mechanism, a light source mechanism, an air blowing mechanism, and a flow diversion mechanism; the piston ring is placed in the detection area, the visual mechanism is on the side of the piston ring, and the light source The mechanism is on the opposite side of the visual mechanism and on the same central axis, the air blowing mechanism is at the top of the piston ring detection area, and the flow diversion mechanism is at the exit of the contour detection area;

[0023] The structure diagram of the present invention is as image 3 As shown, the piston ring contour detection and classification method based on machine vision of the present invention comprises the following steps:

[0024] (1) The guide mechanism pushes the piston ring from the previous station to the contour recogn...

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Abstract

The invention discloses a machine vision-based piston ring contour detection and classification method and a device thereof. The device is characterized by comprising a guiding mechanism, a vision mechanism, a light source mechanism, a blowing mechanism and a shunting mechanism; a piston ring is placed in a detection area; the vision mechanism is arranged at the side part of the piston ring; the light source mechanism is arranged on the opposite side of the vision mechanism and located on a same axle wire with the vision mechanism; the blowing mechanism is arranged at the top of the piston ring detection area; and the shunting mechanism is arranged at an outlet of a contour detection area. According to the machine vision-based piston ring contour detection and classification method and thedevice, the traditional pure manual work is replaced by a full-automatic manner to realize accurate operation of recognizing and classifying contour features of outer rings of piston rings, and the detection of piston rings with various diameters and diameter thicknesses can be flexibly adapted, so that the structure is simple and the operation is easy.

Description

technical field [0001] The invention is a machine vision-based piston ring profile detection, recognition, and classification method and device thereof, and belongs to a brand-new innovative technology of the machine vision-based piston ring profile detection, recognition, and classification method and device thereof. Background technique [0002] In the production process of piston rings, it is necessary to distinguish the positive and negative sides of the compression ring and the scraper ring of the piston ring with the asymmetric barrel surface, the outer conical surface, and the outer circle as a part of the cylinder, and to detect the scraping edge of the oil ring, for example Compression rings and scraper rings are divided into positive and negative sides, oil rings are divided into qualified and unqualified, etc. The current operation is to detect which type the piston ring belongs to above with the naked eye, and manually classify it, but the outer circle of the pist...

Claims

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Application Information

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IPC IPC(8): G01B11/24
CPCG01B11/24
Inventor 王桂棠陈建强徐善涛邓智敏张颖敏黄焕展刘俊杰
Owner 广州沧恒自动控制科技有限公司
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