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A self-inspection method based on electrode automatic production system

A production system and electrode technology, applied in the field of self-inspection based on an automated production system for electrodes, can solve problems such as equipment safety hazards, production stagnation, manual inspection, etc., to prevent failures or accidents, lower operating thresholds, and improve production efficiency.

Active Publication Date: 2021-03-12
西安精雕软件科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Existing solutions are manual inspection of equipment components and equipment status or no inspection
Manual inspection is time-consuming and labor-intensive: it takes an average of 20 minutes to inspect equipment and components, while automatic inspection only takes 10 seconds; manual inspection has subjective factors, and false inspections and missed inspections caused by negligence will make the operation of the equipment extremely difficult. big security risk
Difficulty in fault analysis: When a fault occurs, it is necessary to manually check the fault point. If the staff lacks experience, it is likely that the cause of the fault cannot be found, resulting in production stagnation

Method used

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  • A self-inspection method based on electrode automatic production system
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  • A self-inspection method based on electrode automatic production system

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Experimental program
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Embodiment Construction

[0045] see figure 1 , a kind of self-inspection method based on electrode automatic production system of the present invention, comprises the following steps:

[0046] S1, engraving center refueling status, online status check

[0047]First check whether each engraving center is online, whether the XYZ three-axis is in the safe position for refueling when online, whether the automatic door is opened in place, whether the ITS chuck is opened in place, whether the air blowing on the positioning surface of the electrode chuck is turned on, and whether the engraving center Whether it is in standby state, whether the spindle is locked, and when the engraving center refueling state is wrong or offline, it will give an alarm, such as figure 2 shown;

[0048] S2. Online status check of silo

[0049] Check whether the silo is online. The silo must be online during initialization. When the silo is offline, it cannot be initialized and an alarm will be given, such as image 3 shown;...

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PUM

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Abstract

The invention discloses a self-inspection method based on an electrode automatic production system, which includes checking the refueling status and online status of the engraving center; checking the online status of the silo; checking the safety protection measures; checking the function of the clamping claw; checking the function of the photoelectric sensor, and comparing the detection Whether the result is the same as the known result; during the operation, the RFID function check is continued, and the result of reading the chip is compared with the known result to complete the self-test. The invention can lower the working threshold of the staff, reduce the working intensity of the staff, and improve the production efficiency.

Description

technical field [0001] The invention belongs to the technical field of automatic detection, and in particular relates to a self-test method based on an electrode automatic production system. Background technique [0002] In the electrode automatic handling processing unit, components such as grippers, photoelectric sensors, RFID, and six-axis robots are often used to carry products. These components often fail during handling, leading to downtime and even serious production accidents. In order to improve the fluency of handling and reduce the probability of interruption, a reliable method for self-checking of these components is urgently needed. This method makes full use of the characteristics of these components. The upper controller controls the known results of these components. If the judgment result is inconsistent with the known results, it may be a component failure. The controller sends a warning to remind the staff to repair in time to ensure Subsequent stable op...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01M99/00G01V13/00
CPCG01M99/005G01V13/00
Inventor 郭乾曹进苗旺
Owner 西安精雕软件科技有限公司
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