Preparation method for high-yield bean curd without beany flavour

A technology of beany smell and yield, applied in the field of food processing, can solve the problems of reducing beany smell, high water content of tofu, and large waste water environmental pollution, and achieves the advantages of improving product yield, reducing protein content and improving dissolution effect. Effect

Active Publication Date: 2019-04-26
SHANDONG YUWANG ECOLOGY FOOD IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The processing of traditional tofu has the following defects and deficiencies: 1) Soybeans need to be cleaned and soaked before processing, which consumes a lot of water, and the waste water produced has great environmental pollution, and the soaking time is long, generally 10-15 hours, resulting in low production efficiency; 2) Because the soybean seed coat accounts for 8% of the total soybean seed weight, the main component of the soybean seed coat is fiber. After soaking, the skin is directly refined. During the refining process, the fiber will bind protein and be filtered out in the form of bean dregs. , take away part of the protein, reduce the utilization rate of protein, and cause the yield of tofu to be low, about 250%-330%, and the water content of tofu is high and easy to break, which brings a lot of inconvenience to processing, eating and transportation; Lipoxygenase is always active during the soaking and refining process of soybeans. The lipoxygenase oxidizes fat to produce fatty acid hydroperoxide, which is then decomposed by lyase to produce volatile alcohols, ketones and aldehydes with short carbon chains. Substances, volatile substances such as alcohols, ketones and aldehydes combine with proteins or amino acids to make tofu produce beany and bitter tastes, and at the same time interrupt the hydrophobic group interactions between protein chain segments, making the protein structure lose stability. , the high concentration of soybean isoflavones in soybean navel is also an important factor for the bitter taste of tofu
However, this method needs to soak the soybeans with 2 to 3 times the volume of water for 8 to 10 hours, and the soaked soybeans need to be screened again to remove the hard beans and soybeans with incomplete soaked skin wrinkles. Beans, the refining process is complex and cumbersome, not suitable for large-scale production
Secondly, this method uses blanching treatment to inactivate the activity of lipoxygenase, reduce the beany smell, and soften the fiber. Because the moisture content of soybeans is high after soaking, under the treatment conditions of 50-100°C and 1-50min, the soybean center Part of the temperature is difficult to reach the temperature for lipase inactivation, resulting in incomplete inactivation, poor improvement of bean flavor and bitter taste, which in turn affects the softening effect of the fiber
[0004] Chinese patent document CN102524418 B discloses the production method of bean curd and bean curd, and this method crushes soybean, removes germ and bean skin, and makes bean curd with this as raw material, although this method crushes soybean, shortens soaking time to 30 -45min, but the fibrous tissue inside the watercress did not change, and the activity of lipoxygenase in the watercress was still high, which affected the dissolution effect of protein, the yield of tofu and the beany smell of tofu

Method used

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  • Preparation method for high-yield bean curd without beany flavour
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  • Preparation method for high-yield bean curd without beany flavour

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Effect test

Embodiment 1

[0026] A method for preparing tofu with high yield and no beany smell, comprising the following steps:

[0027] 1) Soybean selection: choose soybeans with a moisture content of 12.5% ​​and a dry basis protein content of 44%;

[0028] 2) Drying: The soybeans were processed by vacuum microwave drying method for 3 minutes, so that the moisture content of the dried soybeans was 9.5%, the vacuum microwave intensity was 8w / g, and the vacuum degree was 85KPa.

[0029] 3) Crushing: the dried soybeans are mechanically crushed to 6 petals, and the bean skin and navel are removed by winnowing;

[0030] 4) Softening: Use indirect steam to soften the crushed soybeans stepwise. The first softening temperature is 75°C and the softening time is 5 minutes. After the first softening, the softening interval is 3 minutes. , The secondary softening time is 10min.

[0031] 5) Embryo flaking: the crushed bean paste enters the flaking machine, and is rolled into embryo flakes with a thickness of 0....

Embodiment 2

[0037] A method for preparing tofu with high yield and no beany smell, comprising the following steps:

[0038] 1) Soybean selection: choose soybeans with a moisture content of 12.0% and a protein content of 43.2% on a dry basis;

[0039]2) Drying: the soybeans were processed by vacuum microwave drying method for 5 minutes, so that the moisture content of the dried soybeans was 8.5%, the vacuum microwave intensity was 8w / g, and the vacuum degree was 85KPa.

[0040] 3) Crushing: the dried soybeans are mechanically crushed to 8 petals, and the bean skin and navel are removed by winnowing;

[0041] 4) Softening: Use indirect steam to soften the crushed soybeans in a stepwise manner. The first softening temperature is 70°C and the softening time is 8 minutes. After the first softening, the softening interval is 3 minutes. , The secondary softening time is 50min.

[0042] 5) Embryo flaking: the crushed watercress enters the flaking machine, and is rolled into embryo flakes with a...

Embodiment 3

[0048] A method for preparing tofu with high yield and no beany smell, comprising the following steps:

[0049] 1) Soybean selection: choose soybeans with a moisture content of 10.7% and a dry basis protein content of 43.5%;

[0050] 2) Drying: The soybeans were processed by vacuum microwave drying method for 5 minutes, so that the moisture content of the dried soybeans was 9.05%, the vacuum microwave intensity was 8w / g, and the vacuum degree was 82KPa.

[0051] 3) Crushing: the dried soybeans are mechanically crushed into 4 petals, and the bean skin and navel are removed by winnowing;

[0052] 4) Softening: Use indirect steam to soften the broken soybeans stepwise. The first softening temperature is 73°C and the softening time is 20 minutes. After the first softening, it is softened at an interval of 3 minutes. , The secondary softening time is 21min.

[0053] 5) Embryo flaking: the crushed bean paste enters the flaking machine, and is rolled into embryo flakes with a thick...

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Abstract

The invention relates to a preparation method for high-yield bean cured without beany flavour. The method comprises a bean curd drying and crushing step, a softening step, a flaking step, a step of grinding blank pieces into slurry, cooking the slurry, pouring brine, and pressing and forming, wherein the softening step refers to adopting indirect steam to perform step type softening on the crushedsoy beans. The preparation method greatly reduces the amount of bean dregs, so that the total amount of proteins adsorbed by the bean dregs is also reduced, the product yield is increased, activity of lipoxygenase is passivated, and therefore, the bean curd is free of beany flavour, and bitter taste is eliminated. The conventional method generates a great deal of bean dregs through a process of soaking, grinding into slurry, cooking the slurry, pouring brine, forming and pressing, so that a great amount of proteins lose, and the product yield is low; and meanwhile, the process directly adoptssoy beans as a raw material, and passivating treatment is not performed on lipoxidase, so that the beany flavour of bean curd is severe, and bitter taste is generated.

Description

technical field [0001] The invention relates to a method for preparing tofu with high yield and no beany smell, and belongs to the technical field of food processing. Background technique [0002] The production of traditional tofu uses soybeans as raw materials, and is made through processes such as soaking, refining, boiling, marinating, molding, and pressing. The processing of traditional tofu has the following defects and deficiencies: 1) Soybeans need to be cleaned and soaked before processing, which consumes a lot of water, and the waste water produced has great environmental pollution, and the soaking time is long, generally 10-15 hours, resulting in low production efficiency; 2) Because the soybean seed coat accounts for 8% of the total soybean seed weight, the main component of the soybean seed coat is fiber. After soaking, the skin is directly refined. During the refining process, the fiber will bind protein and be filtered out in the form of bean dregs. , take aw...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23C20/02A23L11/45
CPCA23C20/025
Inventor 马春芳徐振江刘汝萃王彩华
Owner SHANDONG YUWANG ECOLOGY FOOD IND
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