Real-time equipment abnormality detection device and method based on time sequence prediction model

A technology for time series prediction and equipment abnormality. It is applied in prediction, calculation model, instrument, etc. It can solve the problems of deviation or error of abnormal state judgment results, excessive dependence on operation, inability to apply, etc., and achieve the effect of high model accuracy.

Pending Publication Date: 2019-06-25
无锡雪浪数制科技有限公司
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  • Application Information

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Problems solved by technology

However, the abnormal judgment based on the experience threshold has the following deficiencies: 1), the operation is too dependent on the experience of the system operator
However, machine learning-based equipment operation abnormality diagnosis has the following deficiencies: 1) The abnormality diagnosis model based on traditional machine learning algorithms can only run time-sliced ​​data, that is, traditional machine learning algorithms cannot apply data before and

Method used

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  • Real-time equipment abnormality detection device and method based on time sequence prediction model
  • Real-time equipment abnormality detection device and method based on time sequence prediction model
  • Real-time equipment abnormality detection device and method based on time sequence prediction model

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Embodiment 1

[0019] The real-time device anomaly detection device based on the timing prediction model in this embodiment specifically includes: a data layer, a logic control layer, a model center, and a display layer; the data layer includes a real-time database, a data buffer, a historical database, and a timing data processing module. The logic control layer includes a trainer and a predictor; the model center includes a machine learning model; the display layer includes a result display module.

[0020] In this embodiment, the real-time database is used to store data generated during the operation of each device in the production system; wherein, the data generated during the operation of each device in the production system is collected by a data collection device. In this embodiment, the data buffer is used to cache the data of the preset time window; the process of running the time series prediction model needs to transfer the data of a certain time window to the predictor, so a data...

Embodiment 2

[0024] Such as image 3 as shown, image 3 It is a schematic diagram of the real-time device anomaly detection framework based on the time series prediction model of the present invention. The labels ①-⑧ in the figure correspond to S1011, S1012, S1021, S1022, S1023, S1024, S1031, and S1032 below, respectively.

[0025] This embodiment provides a real-time equipment anomaly detection method based on a time series prediction model. The method is implemented based on the above-mentioned real-time equipment anomaly detection device based on a time series prediction model, and includes the following steps:

[0026] S101. Initial model training: S1011. Import the historical data of each device in the production system into the time series data processing module for processing; S1012. The time series prediction model is trained according to the time series data processed by the time series data processing module, and the trained time series Predictive models are saved to the Model C...

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Abstract

The invention discloses a real-time equipment abnormality detection device and method based on a time sequence prediction model. The device comprises a data layer, a logic control layer, a model center and a display layer. The data layer comprises a real-time database, a data buffer, a historical database and a time sequence data processing module. The logic control layer comprises a trainer and apredictor. The model center comprises a machine learning model. And the display layer comprises a result display module. Compared with a traditional equipment abnormality detection scheme, the methodhas the advantages that the time sequence prediction model is utilized, information of a certain time window can be utilized in the equipment operation process, the model precision of the system is higher, and the result better conforms to the reality. The incremental training mode is supported, so that the model can capture the operation conditions of different devices in time, and the machine learning model of the model center can be updated in time.

Description

technical field [0001] The invention relates to the technical field of equipment anomaly detection, in particular to a real-time equipment anomaly detection device and method based on a time series prediction model. Background technique [0002] Judging the abnormal operation of equipment based on data has been fully applied in manufacturing enterprises. In summary, the technical solutions for enterprise applications can be divided into the following two types: judgment based on experience threshold and abnormal judgment based on machine learning. The following two schemes are briefly introduced as follows: 1. Abnormal judgment based on empirical thresholds, such as figure 1 as shown, figure 1 This framework includes three parts: 1) Threshold setting: before real-time system debugging and operation, through the interactive module, the system operation engineer needs to input the operating experience threshold of the production system into the logic controller. 2) Implemen...

Claims

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Application Information

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IPC IPC(8): G06Q10/04G06N20/00
Inventor 梁新乐刘凯
Owner 无锡雪浪数制科技有限公司
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