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Production line kpi monitoring method, device, electronic equipment and readable medium

A production line and production data technology, applied in the direction of electrical program control, comprehensive factory control, program control, etc., can solve problems such as poor accuracy, large amount of collected data, and inability to obtain production line KPI in time

Active Publication Date: 2020-12-01
伟创力电子设备(深圳)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the KPI statistical reports of each production line of the product are collected manually. Due to the large amount of data to be collected, not only the accuracy is poor and the efficiency is low, but usually only lagging statistical reports can be seen, and it is impossible to control the whole in real time and intuitively. The operating status of each production line in the factory; however, abnormal production is often hidden in blind operation, and continues to accumulate and spread. At this time, it is often too late to find problems in each production link through manual statistical reports, and it is impossible to take remedial measures in time
Therefore, the existing KPI report statistics method cannot obtain the KPI of each production line of the product in time, and cannot monitor the operation status of each production line of the entire factory in a real-time and intuitive manner, so that remedial measures cannot be taken in time, and the production quality of the product cannot be guaranteed.

Method used

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  • Production line kpi monitoring method, device, electronic equipment and readable medium
  • Production line kpi monitoring method, device, electronic equipment and readable medium
  • Production line kpi monitoring method, device, electronic equipment and readable medium

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] refer to figure 1 , a production line KPI monitoring method provided in this embodiment, taking PCBA manufacturing as an example, includes steps:

[0051] S100, collecting production data of the production line in real time;

[0052] Specifically, the PCBA production process includes sending out materials, basic baking, board supply, solder paste printing, spot fixing glue, printing visual inspection, high-speed machine placement, general-purpose machine placement, visual inspection before reflow, reflow soldering, furnace Post-comparison visual inspection, repair, plug-in, wave soldering, ICT / FT, repair, assembly / visual inspection, quality inspection, repair and storage, etc. The equipment required in the PCBA production process basically includes solder paste printing machines, placement machines, reflow soldering, AOI detectors, component trimming machines, wave soldering, tin furnaces, board washing machines, ICT test fixtures, and FCT test fixtures. Tools, aging ...

Embodiment 2

[0110] refer to image 3 , a production line KPI monitoring device provided in this embodiment, comprising a collection module 10, an analysis module 20 and a display module 30;

[0111] Acquisition module 10 is used for collecting the production data of production line in real time;

[0112] The analysis module 20 is used to analyze the production data of the production line to obtain the KPI index of the production line;

[0113] The display module 30 is used to differentiate and display the compliance status of the KPI indicators on the factory map according to the compliance status of the KPI indicators and the location of the production line on the factory map.

[0114] Further, the display module 30 includes a first display module, a second display module and a third display module;

[0115] The first display module is used to display the first color of the production line and the non-compliant KPI indicators on the factory map according to the position of the production...

Embodiment 3

[0124] refer to Figure 4 The embodiment of the present invention also provides an electronic device 40, including a bus 402, a communication interface 403, a memory 401, and a processor 400. The processor 400, the communication interface 403, and the memory 401 are connected through the bus 402; the memory 401 is used for storing A computer program that supports the processor 400 to execute the method in the first embodiment above, and the processor 400 is configured to execute the program stored in the memory 401 .

[0125] Further, an embodiment of the present invention also provides a computer-readable medium having a non-volatile program code executable by a processor, and the program code causes the processor to execute the method described in the first embodiment above.

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Abstract

The invention provides a KPI monitoring method and device for a production line, electronic equipment and a readable medium, and relates to the technical field of printed circuit manufacturing. The KPI monitoring method comprises the following steps of collecting production data of the production line in real time, and analyzing the production data of the production line to obtain KPI indexes of the production line; and displaying the compliance situation of the KPI indexes on a factory map separately according to the compliance situation of the KPI indexes and the location of the production line at the factory map, thereby realizing real-time statistics on various KPIs of the production line. By displaying the compliance situation of KPIs in real time, the staff can pay attention to abnormal points on the factory map at any time, so that the staff can promptly take remedial measures on the problems in production and prevent the spread and deterioration of the abnormality, thereby ensuring product quality.

Description

technical field [0001] The invention relates to the technical field of printed circuit manufacturing, in particular to a production line KPI monitoring method, device, electronic equipment and readable medium. Background technique [0002] A key performance indicator (Key Performance Indicator, hereinafter referred to as KPI) is a goal-based quantitative management indicator used to measure the internal processes of an enterprise organization. Usually, KPI is used to perform performance appraisal on product production lines to understand the operating status of each production line. At present, the KPI statistical reports of each production line of the product are collected manually. Due to the large amount of data to be collected, not only the accuracy is poor and the efficiency is low, but usually only lagging statistical reports can be seen, and it is impossible to control the whole in real time and intuitively. The operating status of each production line in the factory;...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/418
CPCG05B19/41875G05B2219/32368Y02P90/02
Inventor 陈信勇罗蒙李力
Owner 伟创力电子设备(深圳)有限公司
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