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Diffusion connection mold and diffusion connection method

A technology of diffusion connection and mold, which is applied in the field of precision sheet metal processing, can solve the problems that affect the quality and pass rate of parts, the difficulty of mold processing, and the high flatness requirements, so as to improve production efficiency, shorten production cycle and improve pass rate Effect

Active Publication Date: 2021-08-10
BEIJING HANGXING MACHINERY MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the large-area diffusion connection process of large-sized parts, the existing two main technical methods have shortcomings: First, the rigid diffusion connection method requires high flatness of the coupling surface of the upper mold and the lower mold, so the mold processing is difficult , high cost; in addition, it is difficult to achieve a high diffusion welding rate due to problems such as mold processing accuracy or mold deformation
Second, although the air pressure diffusion connection can ensure the diffusion welding rate, the plate is easy to sag and deform due to its own gravity at high temperature, which affects the quality and pass rate of the final parts

Method used

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  • Diffusion connection mold and diffusion connection method
  • Diffusion connection mold and diffusion connection method
  • Diffusion connection mold and diffusion connection method

Examples

Experimental program
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Effect test

Embodiment 1

[0041] Such as figure 1 As shown, this embodiment provides a diffusion bonding mold. The diffusion connection mold includes an upper mold 1 and a lower mold 2 matched with the upper mold. The upper mold 1 is provided with a first sealing stem 3, an air cavity 4 and an air passage 5 for filling the air cavity with high-pressure flexible gas; the lower mold 2 It is a flat plate structure, and the lower mold 2 is provided with a second sealing stem 6 and a vacuum air channel 7 .

[0042] The upper mold has a sealing stem, an air cavity and an air passage; the lower mold is a flat plate structure with a sealing stem and a vacuum air passage. The air passage of the upper mold is used to fill the air cavity with high-pressure flexible gas, and the vacuum air passage of the lower mold is used for vacuuming the gap between the lower mold and the multilayer board. Compared with the prior art, the lower mold of the mold provided by the present invention adopts a flat plate structure, ...

Embodiment 2

[0048] This embodiment provides a method of diffusion connection, using, for example, the diffusion connection mold of embodiment 1, the method of diffusion connection includes the following steps:

[0049] S1. Diffusion connection mold making;

[0050]S2. Design and manufacture of large-area diffusion connection blanks for multi-layer boards;

[0051] S3, performing surface treatment on the large-area diffusion-connected blank of the multi-layer board;

[0052] S4. Production of release agent patterns for large-area diffusion-connected blanks of multi-layer boards;

[0053] S5. Large-area diffusion connection blank assembly of multi-layer boards, peripheral fusion welding and vacuum tube welding to obtain multi-layer board seals;

[0054] S6. Diffusion connection of multi-layer board seals, including the following steps:

[0055] S61. Put the multi-layer plate seal in S5 between the upper mold and the lower mold, connect the air passage of the upper mold with the inflation...

Embodiment 3

[0071] This embodiment provides a large-area diffusion bonding method for a 5A90 aluminum-lithium alloy three-layer board part (length 1200 mm, width 400 mm). This embodiment uses the mold of Example 1, and the method includes the following steps:

[0072] S1. Design and manufacture the diffusion connection mold according to the size of the three-dimensional model of the 5A90 aluminum-lithium alloy three-layer board part. The size of the large-area diffusion connection area is enlarged by 3.5‰ according to the size of the part;

[0073] S2. Carry out the blank design of the 5A90 aluminum-lithium alloy three-layer board. The blanking size of the three boards is 1220mm×420mm, and the blanking method adopts water cutting;

[0074] S3. Use a mixture of hydrofluoric acid and nitric acid to pickle the surface of the three 5A90 aluminum-lithium alloy plates to remove the surface scale; and draw the division of the diffusion connection area and the non-diffusion connection area of ​​th...

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Abstract

The invention relates to a diffusion connection mold and a diffusion connection method, belonging to the technical field of precision sheet metal processing, and solves the current problems of high-temperature sagging deformation, low welding rate and low efficiency of large-area diffusion connection of multi-layer boards. Diffusion connection mold includes an upper mold and a lower mold matched with the upper mold. The upper mold is provided with a first sealing stem, an air cavity and an air channel for filling the air cavity with high-pressure flexible gas; the lower mold is a flat plate structure. There is a second sealing stem and a vacuum airway. The diffusion bonding method is as follows: making large-area diffusion bonding blanks for multilayer boards; performing surface treatment on large-area diffusion bonding blanks for multilayer boards; making release agent patterns for large-area diffusion bonding blanks for multilayer boards; assembling large-area diffusion bonding blanks for multilayer boards , peripheral fusion welding and vacuum tube welding to obtain multilayer board seals; diffusion bonded multilayer board seals. The invention can be used for large-area diffusion connection of multilayer boards.

Description

technical field [0001] The invention relates to the technical field of precision sheet metal processing, in particular to a diffusion connection mold and a diffusion connection method. Background technique [0002] The superplastic forming / diffusion joining process of parts is an advanced lightweight forming method, which can process and manufacture hollow multi-layer structures. The components produced by it have been widely used in aerospace, weaponry and other fields. Usually, the diffusion connection of multi-layer plates is completed before the superplastic forming of the parts, so the strength requirements for the diffusion connection joints between the layers are relatively high. Smaller size slabs are easier to ensure the diffusion welding rate during diffusion bonding; however, when the slab size is larger and the diffusion bonding area is larger, the diffusion bonding rate is difficult to guarantee, and there will be deformation problems such as high temperature sa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K28/02B23K20/14B23K9/16C23G1/08C23G1/12
CPCB23K9/16B23K20/14B23K28/02C23G1/086C23G1/125
Inventor 刘伟徐柄桐李保永秦中环刘玉平肖瑞
Owner BEIJING HANGXING MACHINERY MFG CO LTD
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