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Amorphous alloy pressure casting forming method

An amorphous alloy, die-casting forming technology, which is applied in the field of die-casting forming of amorphous alloys, can solve the problems of inaccurate measurement of alloy melt temperature, uneven liquid level of alloy melt, and affecting the forming of amorphous alloys, etc. Defects and cracks, no entrainment, improve the effect of low temperature amorphous phase precipitation

Inactive Publication Date: 2019-11-26
INST OF METAL RESEARCH - CHINESE ACAD OF SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, in the current existing technology, due to the magnetic stirring effect generated by the induction heating method, the liquid level of the alloy melt fluctuates unevenly, resulting in the inability of the infrared thermometer to accurately measure the temperature of the alloy melt. On the one hand, the temperature is low and the viscosity of the alloy melt is relatively low. Large, poor fluidity, low filling ability, on the other hand, the temperature is high, the melt is easy to absorb oxygen, precipitates high melting point crystalline phase, and the strength of the alloy is reduced, both of which will affect the forming of amorphous alloys

Method used

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  • Amorphous alloy pressure casting forming method

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Embodiment 1

[0030] In this embodiment, the grade of the amorphous alloy is: Zr-Y 0.8 , the die-casting method is as follows:

[0031] Metal raw materials zirconium, copper, nickel, aluminum, silver, and rare earth yttrium are mixed and alloyed according to the designed ratio to obtain an amorphous master alloy. The amorphous master alloy is processed into a size suitable for die-casting and placed in a crucible. The closed environment where the crucible is located is evacuated and heated, and the amorphous master alloy in the crucible is heated and melted to 1000°C and then cooled to 980°C, and the alloy melt poured into the barrel is precisely controlled by infrared temperature measurement. The temperature is 980°C, and the feeding barrel is heated in an oil bath to a constant temperature of 300°C to reduce the heat loss of the alloy melt and inject it into the mold quickly. At the same time, the mold is vacuumed twice to obtain an amorphous alloy .

[0032] The amorphous alloy of Exam...

Embodiment 2

[0034] In this embodiment, the grade of the amorphous alloy is: Zr-Y 0.8 , the die-casting method is as follows:

[0035] Metal raw materials such as zirconium, copper, nickel, and aluminum are mixed and alloyed according to the designed ratio to obtain an amorphous master alloy. The amorphous master alloy is processed into a size suitable for die-casting and placed in a crucible. The environment is evacuated and heated, and the amorphous master alloy in the crucible is heated and melted to 980°C and then cooled to 950°C, and the pouring temperature of the alloy melt injected into the barrel is accurately controlled by infrared temperature measurement to 950°C. By heating the feeding barrel with an oil bath at a constant temperature of 100° C., the heat loss of the alloy melt is reduced, and the alloy melt is rapidly injected into a mold, and at the same time, the mold is subjected to secondary vacuuming to obtain an amorphous alloy.

[0036] The strength of the amorphous all...

Embodiment 3

[0038] In this embodiment, the grade of the amorphous alloy is: Zr-Y 0.8 , the die-casting method is as follows:

[0039]The metal raw materials zirconium, silver, and rare earth yttrium are mixed and alloyed according to the designed ratio to obtain an amorphous master alloy. The amorphous master alloy is processed into a size suitable for die-casting and placed in a crucible. The closed environment where the crucible is located Vacuumize and heat, heat and melt the amorphous master alloy in the crucible to 960°C and then cool down to 950°C, and use infrared temperature measurement to precisely control the pouring temperature of the alloy melt injected into the barrel to 950°C. The feeding barrel is heated in an oil bath at a constant temperature of 200° C. to reduce the heat loss of the alloy melt and quickly inject it into the mold. At the same time, the mold is evacuated twice to obtain an amorphous alloy.

[0040] The strength of the amorphous alloy in Example 3 is 1500 ...

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Abstract

The invention relates to the technical field of amorphous alloys, in particular to an amorphous alloy pressure casting forming method. The method comprises the steps that metal raw materials are mixedaccording to the design proportion and alloyed, and an amorphous mother alloy is obtained and machined into the prefabricated size; the amorphous mother alloy is subjected to vacuum pressure casting;amorphous mother alloy raw materials are arranged in a crucible, the closed environment where the crucible, a feeding barrel and a die are located is subjected to vacuum pumping, the manner that theamorphous mother alloy in the crucible is heated and melted to the power failure temperature and then cooling is conducted is adopted, the infrared temperature measuring manner is adopted for accurately controlling the pouring temperature of alloy melt injected into the feeding barrel, the alloy melt is pressed and injected into the die, meanwhile, secondary vacuum pumping is conducted on the die,and an amorphous alloy is obtained. According to the amorphous alloy pressure casting forming method, through accurate control over the pouring temperature, constant-temperature control of the feeding barrel temperature and a forming method for secondary vacuum pumping during pressing injection, and the complete-mold-filling, crack-defect-free and high-strength amorphous alloy product is obtained.

Description

technical field [0001] The invention relates to the technical field of amorphous alloys, in particular to a die-casting forming method of amorphous alloys. Background technique [0002] The guidelines for the development of the new material industry clearly point out that amorphous alloys are a national development demand and an important direction for the development of new materials. Amorphous materials have special properties due to their unique atomic structure characteristics, such as: high strength, high specific strength, high elasticity, high dynamic fracture toughness, high wear resistance, high corrosion resistance, in terms of preparation and processing, Unlike traditional metal materials, there is no phase transition from liquid to solid, and it has the characteristics of continuous viscosity change, small solidification shrinkage, high surface finish and easy forming. It is very suitable for making complex and thin-walled parts by die-casting. Precise and compl...

Claims

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Application Information

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IPC IPC(8): B22D17/14B22D17/10B22D17/20B22D17/28B22D17/32
CPCB22D17/10B22D17/14B22D17/2038B22D17/28B22D17/32
Inventor 张宏伟汤广全张海峰付华萌李宏朱正旺王爱民李正坤
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI