Angle iron fire bending machining process

A processing technology and fire bending technology, which is applied in the field of angle steel fire bending processing technology, can solve the problems of unsatisfactory fire bending angle steel accuracy, backward processing technology, and unsatisfactory fire bending position.

Active Publication Date: 2020-01-24
江苏常峰电力科技股份有限公司
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Problems solved by technology

[0002] In a 500kV transmission line iron tower project, the scrapping rate at the changing slope was over 50%. After systematic analysis, it was found that the main reasons include two aspects: (1) There were mistakes in stakeout, and the fire curve did not meet the required accuracy; (2) In Huoqu After the treatment, the deformation and extension of the angle steel will occur, which will cause a certain shift in the position of the angle steel's fire curve
[0003] At this stage, iron tower enterprises have gradually abandoned 2D stakeout software and switched to more ideal 3D entity stakeout software. In this way

Method used

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Embodiment Construction

[0013] A kind of angle steel hot bending processing technology of the present invention is characterized in that: one time comprises the following steps:

[0014] (1) Surface rough machining: During the machining process, the machining center is used to shovel back, cut, open half holes and polish the plane of the angle steel.

[0015] (2) Local heating: local high-temperature heating for the cross-section port of the angle steel and the curved area of ​​the angle steel, so that it has low deformation resistance and good plasticity under high temperature, and can protect the metal structure from damage.

[0016] (3) Opening treatment: The angle steel needs to be opened at the fire-bending pad before bending, and after opening and bending, it needs to be welded and then polished.

[0017] (4) Correcting the pass type and leveling the fire curve point: for the deformation (oval shape) of the local perforation caused by the stretching curve of the steel after the angle steel is b...

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Abstract

The invention relates to an angle iron fire bending machining process. The process includes the following steps of firstly, performing surface rough machining, wherein backing off, scarfing, half holeforming and flat surface grinding are performed on angle iron by means of a machining center in the machining process; secondly, performing local heating, wherein local high-temperature heating is performed on the section port and fire bending area of the angle iron, the resistance to deformation is low and the plasticity is high at a high temperature, and the metal structure can be protected against damage; thirdly, performing opening treatment, wherein opening needs to be performed on a fire bending cushion before fire bending is performed on the angle iron, and scarf welding and grinding are needed after opening bending; fourthly, correcting the hole type and leveling a fire bending point, wherein deformation (in an elliptical shape) happens to part of holes due to the tensile curve ofa steel material after fire bending is performed on the angle iron, so the holes need to be corrected into circular, meanwhile, in the machining process, the deformation caused by the internal stressand heat stress need to be leveled after the angle iron is bent, and meanwhile the preformed half holes are conditioner and formed.

Description

technical field [0001] The invention relates to the technical field of angle steel tower fire-curved angle steel processing, in particular to an angle steel fire-curved processing technology. Background technique [0002] In a 500kV transmission line iron tower project, the scrapping rate at the changing slope was over 50%. After systematic analysis, it was found that the main reasons include two aspects: (1) There were mistakes in stakeout, and the fire curve did not meet the required accuracy; (2) In Huoqu After the treatment, the angle steel will be deformed and extended, which will cause a certain shift in the position of the angle steel. [0003] At this stage, iron tower enterprises have gradually abandoned 2D stakeout software and switched to more ideal 3D entity stakeout software. In this way, the effect of "what you see is what you get" has been achieved on a theoretical level, and it has solved the problem of being affected by The unsatisfactory position of the fi...

Claims

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Application Information

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IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 蒋伟
Owner 江苏常峰电力科技股份有限公司
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