Intermittent industrial process online quality prediction method based on JY-MKPLS

A quality prediction, industrial process technology, applied in program control, comprehensive factory control, comprehensive factory control, etc., can solve problems such as low modeling efficiency, scarcity of process data, slowing down the speed of production operation optimization, etc.

Pending Publication Date: 2020-02-14
CHINA UNIV OF MINING & TECH
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Problems solved by technology

However, if the batch process is a new process that has not been put into use or is in use soon, and its process data is scarce, according to the conventional data-based modeling method, only a small amount of new process data can not guarantee the prediction accuracy. production experiments need to be designed to obtain enough new process data
However, this will not only increase the input cost and bring a long lag time, but also the modeling e

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  • Intermittent industrial process online quality prediction method based on JY-MKPLS
  • Intermittent industrial process online quality prediction method based on JY-MKPLS
  • Intermittent industrial process online quality prediction method based on JY-MKPLS

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Embodiment Construction

[0054] Such as Figure 5 As shown, the present invention provides a method for online quality prediction of batch industrial processes based on JY-MKPLS, including two sets of identical production equipment, and the internal parameter settings of the two sets of production equipment are different; one set is newly put into production The production equipment has the a process, and the other is the production equipment that has been put into production, which has the b process; the a process is a batch process that is newly put into production, and its production time is short and the data is less, and the b process has been put into production A similar old batch process for a period of time, with sufficient data; both process a and process b have J process variables, and there are K sampling time points in each batch; for process a and process b, I batches are collected to obtain Typical batch process 3D input data X∈R I×J×K and the output data matrix is ​​Y∈R I×K ;

[005...

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Abstract

The invention discloses an intermittent industrial process online quality prediction method based on JY-MKPLS. According to the method, two-dimensional input matrixes X and X and two-dimensionaloutput matrixes Y and Y are obtained through three-dimensional input data of a process a and a process b; standardization processing is performed; the matrixes are projected from a low-dimensional original space to a high-dimensional characteristic space F, and kernel matrixes K and K are calculated in the high-dimensional characteristic space; the kernel matrixes K and K are standardized; the JY-MKPLS algorithm is run; load matrixes of K<ai> and K<bi> are calculated; the steps are repeated till A principal elements are extracted; a score matrix T and a load matrix P of an input data matrix K and a score matrix U and a load matrix Q of an output data matrix Y are calculated; batch process quality prediction is performed; latest output data y<new> is obtained on line, anda prediction error beta<n> of a current batch is calculated; a model prediction error is checked; newly generated a-process data is used for replacing the model prediction error; and model updating is performed. Through the method, a new process prediction model with high precision can be quickly established, modeling efficiency and prediction precision can be improved, and the operation cost ofan enterprise is effectively controlled.

Description

technical field [0001] The invention belongs to the field of quality prediction of industrial production batch process, in particular to an online quality prediction method of batch industrial process based on JY-MKPLS. Background technique [0002] The batch process is generally used to produce small batches, multiple types, and high value-added products to meet the current market demand for products with many varieties and high specifications, so it plays a very important role in modern industrial production. In an industrial process, product quality has always been the focus of people's attention, because product quality not only affects the economic benefits of an enterprise, but also affects its reputation. However, in the actual batch industrial process production, the product quality can be obtained through offline measurement only after a batch of production is completed, and the sampling period of the offline measurement method is generally long, that is, the lag ti...

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Application Information

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IPC IPC(8): G05B19/418
CPCG05B19/41885G05B2219/32339Y02P90/02
Inventor 褚菲彭闯王嘉琛王琦尚超陆宁云赵峻张淑宁贾润达熊刚
Owner CHINA UNIV OF MINING & TECH
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