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Control method and control device for electric actuator based on torque control

An electric actuator, torque control technology, applied in valve operation/release devices, valve devices, engine components, etc., can solve the problem of inability to realize real-time monitoring and real-time adjustment of valve opening and closing torque, unable to monitor, unable to know Valve opening and closing actual torque, etc.

Active Publication Date: 2022-03-04
日照德艺智能仪表有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] This control method of judging the opening of the valve only by the position can realize the opening of the valve, but this control method can only judge the opening position of the valve, and cannot realize real-time monitoring and real-time adjustment of the torque used for opening and closing the valve , the actual torque used to open and close the valve cannot be known, and the precise control of the valve opening and closing power cannot be realized. At the same time, the abnormal situation of the valve cannot be monitored in real time. It means that the state of the valve is abnormal or the fluid in the controlled pipeline is in an abnormal situation. This situation cannot be monitored by the current general control method of judging the opening of the valve through the position.

Method used

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  • Control method and control device for electric actuator based on torque control
  • Control method and control device for electric actuator based on torque control
  • Control method and control device for electric actuator based on torque control

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] Control methods for electric actuators based on torque control include:

[0059] Step 1: Initialize the valve opening torque estimated value Ta, the reducer torque loss estimated value, the transmission mechanism torque loss estimated value; the initialized system heat loss estimated value; the initialized heat loss sampling time interval T and sampling duration t;

[0060] Step 2: According to the estimated value and sampling provided in Step 1, the microcontroller calculates the total demand torque,

[0061] The function of the output torque in the microcontroller is T

[0062] Tn=K(Px-Py)

[0063] Among them, in the function Tn:

[0064] Tn is the total demand torque;

[0065] K is the proportional coefficient obtained by actuator calibration;

[0066] Px is the power when the actuator moves;

[0067] Py is the static power when the actuator is not in motion;

[0068] Step 3: The single-chip microcomputer controls the motor to output the total demand torque T c...

Embodiment 2

[0081] The electric actuator control device based on torque control is used to control the output torque of the electric actuator. The electric actuator includes a motor, a reducer connected to the motor, and a worm gear transmission actuator connected to the reducer. The worm gear transmission actuator The center of the worm wheel is provided with a shaft sleeve that can move along the mandrel shaft of the worm wheel. The control device includes a single-chip microcomputer, a power module, a control module, an indication module, a detection module, a display and input module, an angle feedback circuit, an external module and an execution module. The power supply module, control module, indication module, detection module, display and input module and external modules are all connected to the single chip microcomputer respectively; where:

[0082] The power module is a 380V power supply with its own rectification circuit;

[0083] The control module includes 4-20mA control cir...

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PUM

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Abstract

The invention discloses a small-space electric actuator control method based on torque control and its control device. The control module includes a single-chip microcomputer, a power supply module, a control module, an indication module, a detection module, a display and input module, an external connection module and an execution module. The torque value sealed in the single-chip microcomputer is compared through the torque feedback, and the measured value of heat loss is calculated to accurately control the terminal torque output of the electric actuator in a small space. The beneficial effect of the present invention is: it realizes the heat monitoring, torque monitoring and precise control of the terminal torque output of the electric actuator, thereby improving the precise control of the valve switching action, which is beneficial to the precise control of the fluid in the pipe in the large pipe network , and reduce the consumption of control energy in large-scale pipe networks, play a role in energy saving and consumption reduction and the implementation of remote control.

Description

technical field [0001] The invention belongs to the technical category of an electric actuator for automatically opening a valve, and in particular relates to a torque control-based electric actuator control method and a control device thereof. Background technique [0002] The electric actuator is a position servo mechanism driven by an electric motor. The 4~20mA DC control signal of the adjustment system is received by the connected position locator control board and compared with the position feedback signal of the position transmitter. After the comparison, the signal deviation passes through Amplification turns on the power stage, and the motor rotates to drive the output of the actuator to move in the direction of reducing this deviation until the deviation signal is less than the set value. At this time, the output member of the actuator is stabilized at the position corresponding to the input signal. [0003] This control method of judging the opening of the valve o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16K31/04F16K37/00
CPCF16K31/04F16K37/0083
Inventor 许鑫单士贺周德海魏东升
Owner 日照德艺智能仪表有限公司