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Heavy--duty car transmission shaft intermediate bearing rubber injection vulcanization formula

An intermediate support and rubber injection technology, which is applied in the field of auto parts processing, can solve problems such as poor thermal conductivity, low production efficiency, and long vulcanization time, achieve formula processing and use process stability, improve production efficiency, and increase pass rate Effect

Inactive Publication Date: 2020-04-03
WANXIANGQIANCHAO CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The existing formula technical scheme for the rubber part of the intermediate support of the transmission shaft of a heavy-duty vehicle uses more plasticizers with poor thermal conductivity in the components, and the thermal conductivity of the rubber is poor.
For heavy-duty brackets with larger rubber thickness, the vulcanization time is longer during vulcanization production. If the employees pause slightly during production, there will be insufficient vulcanization such as product bulges, and the vulcanization temperature is increased to reduce the vulcanization time. At the same time, the rubber material is prone to early scorching phenomenon, resulting in low production efficiency and low product qualification rate

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Example 1: A rubber injection vulcanization formula for the intermediate support of a heavy-duty vehicle transmission shaft, mainly including the following components in proportions by weight: natural rubber: 35 parts, reinforcing agent high wear-resistant carbon black N330: 8 parts, filler light Quality calcium carbonate: 25 parts, anti-aging agent TMQ: 0.53 parts, anti-aging agent 4010NA: 0.4 parts, anti-aging agent AW: 0.4 parts, active agent indirect zinc oxide: 4.4 parts, active agent stearic acid: 0.53 parts, plasticizer Aromatic oil: 10.5 parts, accelerator CBS: 0.42 parts, accelerator TMTD: 0.05 parts, accelerator M: 0.05 parts, vulcanizing agent sulfur S-80: 0.8 parts.

Embodiment 2

[0013] Example 2: A rubber injection vulcanization formula for the intermediate support of a heavy-duty vehicle transmission shaft, mainly including the following components in proportions by weight: natural rubber: 40 parts, reinforcing agent high wear-resistant carbon black N330: 10 parts, filler light Quality calcium carbonate: 30 parts, anti-aging agent TMQ: 0.53 parts, anti-aging agent 4010NA: 0.6 parts, anti-aging agent AW: 0.4 parts, active agent indirect zinc oxide: 4.4 parts, active agent stearic acid: 0.53 parts, plasticizer Aromatic oil: 10.5 parts, accelerator CBS: 0.42 parts, accelerator TMTD: 0.05 parts, accelerator M: 0.05 parts, vulcanizing agent sulfur S-80: 0.8 parts.

Embodiment 3

[0014] Example 3: A rubber injection vulcanization formula for the intermediate support of a heavy-duty vehicle transmission shaft, mainly including the following components by weight: natural rubber: 38 parts, reinforcing agent high wear-resistant carbon black N330: 9 parts, filler light Quality calcium carbonate: 28 parts, anti-aging agent TMQ: 0.53 parts, anti-aging agent 4010NA: 0.5 parts, anti-aging agent AW: 0.4 parts, active agent indirect zinc oxide: 4.4 parts, active agent stearic acid: 0.53 parts, plasticizer Aromatic oil: 10.5 parts, accelerator CBS: 0.42 parts, accelerator TMTD: 0.05 parts, accelerator M: 0.05 parts, vulcanizing agent sulfur S-80: 0.8 parts.

[0015] The present invention improves the existing rubber injection vulcanization formula for the intermediate support of heavy-duty vehicle transmission shafts, significantly shortens the time required for injection vulcanization, and effectively improves production efficiency. Taking the vulcanization proces...

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PUM

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Abstract

The invention discloses a heavy-duty car transmission shaft intermediate bearing rubber injection vulcanization formula, and belongs to the field of car part processing. The heavy-duty car transmission shaft intermediate bearing rubber injection vulcanization formula mainly comprises natural rubber and an additive; the additive comprises an active agent, an anti-aging agent, a reinforcing agent, afilling agent, a plasticizer, an accelerant and a vulcanizing agent. By improving an existing heavy-duty car transmission shaft intermediate bearing rubber injection vulcanization formula, the time required by injection vulcanization is remarkably shortened, the production efficiency is effectively improved; and by taking the vulcanization process of a heavy-duty car support rubber part as an example, the output per shift is improved by 46.4% after adopting of the heavy-duty car transmission shaft intermediate bearing rubber injection vulcanization formula; the formula disclosed by the invention is more stable in the processing and using processes, and the product qualified rate in injection vulcanization process is improved.

Description

technical field [0001] The invention relates to the field of auto parts processing, in particular to a rubber injection vulcanization formula for the intermediate support of a transmission shaft of a heavy-duty vehicle. Background technique [0002] In the existing formula technical scheme for the intermediate support rubber part of the transmission shaft of a heavy-duty vehicle, many plasticizers with poor thermal conductivity are used in the components, and the thermal conductivity of the rubber is relatively poor. For heavy-duty brackets with larger rubber thickness, the vulcanization time is longer during vulcanization production. If the employees pause slightly during production, there will be insufficient vulcanization such as product bulges, and the vulcanization temperature is increased to reduce the vulcanization time. At this time, the rubber is prone to early scorch, resulting in low production efficiency and low product qualification rate. Contents of the inven...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L7/00C08L91/00C08K13/02C08K3/04C08K3/26C08K5/3437C08K5/18C08K3/22C08K5/09C08K5/40C08K5/47C08K3/06
CPCC08K2003/265C08K2201/014C08L7/00C08L91/00C08K13/02C08K3/04C08K3/26C08K5/3437C08K5/18C08K3/22C08K5/09C08K5/40C08K5/47C08K3/06
Inventor 刘志鹏
Owner WANXIANGQIANCHAO CO LTD