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A kind of impregnation method of porous carbon material

A carbon material and porous carbon technology, applied in the preparation/purification of carbon, can solve the problems of low filtration precision, wide pore size distribution, restrictions, etc., and achieve improved filtration precision, high leveling, and strong adhesion Effect

Active Publication Date: 2021-03-23
ZIGONG YUXING CARBON PRODS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Chinese patent CN102417174A discloses a porous carbon material and its preparation method. The patent uses raw petroleum coke, raw pitch coke, and metallurgical coke as skeleton carbon raw materials, pitch and coal tar as bonding carbon, wood powder, ammonium chloride, etc. As a foaming agent, the porous carbon material is prepared by calcining and carbonizing at 1100°C after mixing the ingredients and molding. Wide pore size distribution (1-200μm), low filtration precision, limited application in high-pressure filtration and fine filtration
Although this method can increase the bulk density and enhance the strength, it also significantly reduces the open porosity, so the filtration rate is low, which is not conducive to filtration

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] The impregnation resin raw material is 60% thermosetting liquid phenolic resin ethanol solution, polyethylene glycol PEG400 is used as a pore-forming agent, and absolute ethanol is used as a solvent, and the mass ratio is PF:PEG:ethanol=50:10:40. Add 50 parts of PF resin into the stirring tank, then add 40 parts of ethanol, stir and dissolve evenly, then slowly add 10 parts of PEG400 until it is completely dissolved to obtain an impregnating agent. Put the porous carbon material into the impregnation tank, vacuumize it, and keep it at a vacuum degree of -0.08MPa for 30 minutes to remove the air in the pores of the porous carbon material. Vacuum the impregnating agent, and close the vacuum valve after the impregnating agent completely submerges the porous carbon material. Open the pressure valve to pressurize, and impregnate at a pressure of 0.6 MPa for 30 minutes, let the impregnating agent fully enter the pores of the porous carbon material, release the impregnating ag...

Embodiment 2

[0052] The impregnation resin raw material is 60% ethanol solution of thermosetting liquid phenolic resin, polyethylene glycol PEG2000 is used as pore-forming agent, absolute ethanol is used as solvent, and the mass ratio is PF:PEG:ethanol=60:15:25. Add 60 parts of PF resin into the stirring tank, then add 25 parts of ethanol, stir and dissolve evenly, then slowly add 15 parts of PEG2000 until it is completely dissolved to obtain an impregnating agent. Put the porous carbon material into the dipping tank, evacuate it, and keep it at a vacuum degree of -0.07MPa for 15 minutes to remove the air in the pores of the porous carbon material. Vacuum the impregnating agent, and close the vacuum valve after the impregnating agent completely submerges the porous carbon material. Open the pressure valve to pressurize, impregnate at a pressure of 0.3 MPa for 20 minutes, let the impregnating agent enter the pores of the porous carbon material, release the impregnating agent, and take out t...

Embodiment 3

[0055] The impregnation resin raw material is 60% thermosetting liquid phenolic resin ethanol solution, polyethylene glycol PEG200 is used as a pore-forming agent, and absolute ethanol is used as a solvent. The mass ratio is PF:PEG:ethanol=40:5:55. Add 40 parts of PF resin into the stirring tank, then add 55 parts of ethanol, stir and dissolve evenly, then slowly add 5 parts of PEG200 until it is completely dissolved to obtain an impregnating agent. Put the porous carbon material into the dipping tank, evacuate it, and keep it at a vacuum degree of -0.09MPa for 40min to remove the air in the pores of the porous carbon material. Vacuum the impregnating agent, and close the vacuum valve after the impregnating agent completely submerges the porous carbon material. Open the pressure valve to pressurize, impregnate at a pressure of 1.0 MPa for 60 minutes, let the impregnating agent enter the pores of the porous carbon material, release the impregnating agent, and take out the porou...

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Abstract

The invention discloses an impregnation method of a porous carbon material. The impregnation method comprises following steps: adding thermosetting liquid phenolic resin into anhydrous ethanol, evenlydissolving, then slowly adding polyethylene glycol, stirring until polyethylene glycol is completely dissolved to obtain an impregnating agent; adding a carbon material into an impregnation device, vacuumizing the impregnation device, maintaining a vacuum degree of -0.07 to -0.09 MPa for 15 to 40 minutes so as to completely remove air in the pores of the carbon material; then sucking the preparedimpregnating agent into the impregnation device, after the impregnating agent completely submerges the carbon material, increasing the pressure, carrying out impregnation for 20 to 60 minutes under apressure of 0.3 to 1.0 MPa to obtain an impregnated blank of the carbon material; placing the impregnated blank in an environment with a room temperature for a while, and then burning the impregnatedblank in a burning furnace in the absence of air to obtain the porous carbon material, wherein the burning can be divided into five phases. The obtain porous carbon material has the advantages of high strength, narrow pore size distribution, and high filter precision, and can be used in a high temperature and corrosive environment.

Description

technical field [0001] The invention belongs to the technical field of chemical materials, in particular to a method for impregnating porous carbon materials. Background technique [0002] High-risk materials, heavy metals, precious metals, coal gasification, and environmental protection all need a purification material that can withstand high temperature and corrosion, has good air permeability, high filtration accuracy, and is easy to clean. At present, the porous filter materials used to purify liquids and gases are mostly ceramic materials, metal and alloy materials, polymer materials, fiber materials, porous carbon or foam carbon materials, etc. However, because metal and ceramic materials are resistant to high temperature but not corrosion resistant, while polymer materials and fiber materials are not resistant to high temperature, their application as porous filter materials is limited, while porous carbon materials have heat resistance, corrosion resistance, radiatio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B32/05
CPCC01B32/05
Inventor 张玉桃张宜国李新跃附青山罗宏
Owner ZIGONG YUXING CARBON PRODS
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