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Machining method of small-caliber ball valve

A processing method and small-diameter technology, applied in the processing field of small-diameter ball valves, can solve the problems of insufficient strength, unable to finish spherical surface, unable to meet the processing of small-diameter spheres, etc., to achieve the effect of saving cost and ensuring accuracy

Active Publication Date: 2020-04-21
苏州工业园区博斯塔机械有限公司
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  • Claims
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AI Technical Summary

Problems solved by technology

[0004] The following steps are usually used for the processing of the ball valve ball: the first step is to process the inner hole of the ball, so that the inner hole can be supported by the expansion sleeve and the spherical surface can be finished with a general ball car, but the small-caliber ball such as DN6 is too small. , a very small expansion sleeve is required, resulting in a thinner shaft used to fix the expansion sleeve, resulting in insufficient strength of the shaft. Conventional processing methods cannot meet the processing of small-diameter spheres, especially for some spheres whose inner holes are not through holes. Conventional method cannot finish turning its sphere

Method used

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  • Machining method of small-caliber ball valve
  • Machining method of small-caliber ball valve
  • Machining method of small-caliber ball valve

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Embodiment Construction

[0034] The technical solutions protected by the present invention will be specifically described below in conjunction with the accompanying drawings.

[0035] The present invention proposes a processing method for small-diameter ball valves, which can be applied to the processing of a series of small-diameter ball valves such as DN6 to DN40. The sphere can be realized by using the existing general ball cart without additional investment in other equipment.

[0036] Please refer to Figure 1 to Figure 7 . The technical solution of the present invention will be described in detail below with DN6 as an example; , crescent groove 1-2 and vent hole 1-3, wherein, the diameter D of described sphere 1 is 30mm; The length L1 of its inner hole 1-1 is 28.5mm, and diameter D is 6mm, and the orifice of inner hole is opened There is a chamfer structure, the radius R1 of the chamfer is 0.5mm; the groove width W of the crescent groove 1-2 is 7cm, the radius of the arc surface R2=20mm, and ...

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Abstract

The invention provides a machining method of a small-caliber ball valve. The method can be suitable for small-caliber ball valves of DN6-DN40 and the like. The machining method of the invention comprises the following steps that: a bar obtained after heat treatment is subjected to semi-finish turning, so that a rough material piece with a ball part and a ball handle is obtained; the finish turningof the spherical surface of the small-caliber ball valve can be achieved on a universal spherical finish turning machine, or the spherical surface finish turning of a ball of which the inner hole isnot through hole can be performed, and extra finish turning equipment is not needed, cost is saved; and an inner hole, a crescent groove and a vent hole are respectively machined by means of differenttools, so that machining precision is ensured.

Description

technical field [0001] The invention relates to the field of processing ball valves, in particular to a processing method for small-diameter ball valves. Background technique [0002] Ball valve, the opening and closing part (ball) is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for the regulation and control of fluids, among which the hard-sealed V-shaped ball valve has a strong shear force between its V-shaped ball core and the metal valve seat of surfacing welding carbide, and is especially suitable for fibers and tiny solid particles. etc. medium. [0003] In the production process of the ball valve body, the nominal diameter of the ball valve ranges widely. Generally, processing enterprises have a certain range of processing capabilities. Machine tools to produce too large or too small spheres) put forward higher requirements. [0004] The following steps are usually used for the processing of the ball valve ball: the fi...

Claims

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Application Information

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IPC IPC(8): B23P15/00
CPCB23P15/001
Inventor 张鹤利
Owner 苏州工业园区博斯塔机械有限公司
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